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US4940502A Expired / Lapsed US ⏱️ 0.0 years remaining

Relating to bonded non-woven polyester fiber structures

Assignee: Invista North America LLC
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Filing: 1988-12-27
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Granted: 1990-07-10
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Expires: 2008-12-27
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Abstract

Abstract A process is provided with apparatus for molding fiberballs into bonded polyester fiber structures in a continuous line system, whereby novel structures may be economically provided with advantages over bonded batts.

Inventors

  • 👤 Ilan Marcus

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 11:20
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/04; D04H1/08; D04H1/10; D06; D06C; D06C15/00; A; A47; A47G; A47G9/00; B; B68; B68G; B68G1/00; D04H1/40; D04H1/42; D04H1/4326; D04H1/435; D04H1/4382; D04H1/43835; D04H1/54; D04H1/558; D04H1/70; D06C7/00; D06M; D06M15/00; D06M15/19; D06M15/37; D06M15/507; Y; Y10; Y10T; Y10T442/00; Y10T442/60; Y10T442/69

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 104 words
A continuous process for making a molded block of bonded polyester fiber having a cross-section of predetermined dimensions from fiberballs consisting essentially of a blend of polyester fiber with binder fiber, characterized in that said fiberballs are formed into a shaped mass, that has a cross-section with a dimension that is larger than one of said predetermined dimensions, and that is continuously advanced through a compressing stage, in which said mass is compressed transversely, and wherein said binder fiber is activated and caused to bond the polyester fiber by first heating and then cooling the mass while said mass is maintained in compressed condition.
Claim 2
Dependent Claim 104 words
A continuous process for making a molded block of bonded polyester fiber having a cross-section of predetermined dimensions from fiberballs consisting essentially of a blend of polyester fiber with binder fiber, characterized in that said fiberballs are formed into a shaped mass, that has a cross-section with a dimension that is larger than one of said predetermined dimensions, and that is continuously advanced through a compressing stage, in which said mass is compressed transversely, and wherein said binder fiber is activated and caused to bond the polyester fiber by first heating and then cooling the mass while said mass is maintained in compressed condition.
Claim 3
Dependent Claim 15 words
A process according to claim 1, wherein the bonded mass is cut into separate blocks.
Claim 4
Dependent Claim 18 words
A process according to claim 1 or 2, wherein the mass is heated by passing heated air therethrough.
Claim 5
Dependent Claim 12 words
A process according to claim 3, wherein the mass is heated dielectrically.
Claim 6
Dependent Claim 14 words
A process according to claim 1 or 2, wherein the mass is heated dielectrically.

References Cited (Backward Citations)

US4663225A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-07-09 1994-01-08 1994-07-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-07-09 1998-01-08 1998-07-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-07-09 2002-01-08 2002-07-10 $7700.00 Window Closed / Lapsed

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