US4938994A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Method and apparatus for patch coating printed circuit boards
Assignee: Epicor Technology Inc
•
Filing: 1987-11-23
•
Granted: 1990-07-03
•
Expires: 2007-11-23
Abstract
Abstract A method and apparatus for premetered "patch" coating discrete, incremental surfaces or substrates, such as printed circuit boards, integrated circuits and the like, with a pre-configured layer of a liquid in which a controlled volume per unit area of the liquid is applied to the substrate are disclosed. The liquid is dispensed from an applicator slot that is fluidly coupled to a liquid containing chamber. The volume of the liquid in the liquid containing chamber is varied in order to (1) sharply and distinctly start the coating "patch" by producing a pulse of liquid that flows out of the applicator slot to form a connecting bead of liquid coating on the coating surface and (2) sharply and distinctly terminate the coating "patch" by removing the bead of liquid connecting the applicator slot with the coated surface. The width of the coated "patch" is determined by the length of the applicator slot. Relative movement is provided between the applicator slot and the coating surface at least during the period between formation and termination of the bead of liquid in order to produce the desired "patch" length of liquid coating having predefined boundaries and a predetermined, uniform coating thickness.
Inventors
- 👤 Edward J. Choinski
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-09 13:32
CPC Classifications
B; B05; B05C; B05C11/00; B05C11/10; B05C11/1047; B05C5/00; B05C5/02; B05C5/0254; G; G03; G03F; G03F7/00; G03F7/16; G03F7/26; G03F7/30; H; H05; H05K; H05K3/00; H05K3/0091; B05C5/0258; H05K2203/00; H05K2203/01; H05K2203/0104; H05K2203/0126; H05K2203/15; H05K2203/1509; H05K3/02; H05K3/06; H05K3/061; H05K3/064
Claims Analysis
Total Claims: 130
Claim 1
Independent Claim
225 words
A method for applying a layer of a liquid with a controlled volume per unit area of the liquid to a printed circuit board comprising the steps of: A. fluidly coupling a source of the liquid to a liquid containing chamber, said liquid containing chamber being fluidly coupled to an applicator slot having an exit aperture so that both the chamber and applicator slot are filled with the liquid; B. moving a printed circuit board and the applicator slot exit aperture into proximity with each other; C. sending a controlled volumetric flowrate of the liquid from the source of the liquid to the liquid containing chamber and then through the applicator slot to create a uniform volumetric flowrate of liquid exiting from each point along the applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating between the applicator slot exit aperture and the printed circuit board, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of the controlled volumetric flowrate of the liquid; and, E. relatively moving the printed circuit board and the applicator slot exit aperture with respect to each other to apply a uniform layer of the liquid with a controlled volume per unit area of the liquid on the printed circuit board.
Claim 2
Independent Claim
225 words
A method for applying a layer of a liquid with a controlled volume per unit area of the liquid to a printed circuit board comprising the steps of: A. fluidly coupling a source of the liquid to a liquid containing chamber, said liquid containing chamber being fluidly coupled to an applicator slot having an exit aperture so that both the chamber and applicator slot are filled with the liquid; B. moving a printed circuit board and the applicator slot exit aperture into proximity with each other; C. sending a controlled volumetric flowrate of the liquid from the source of the liquid to the liquid containing chamber and then through the applicator slot to create a uniform volumetric flowrate of liquid exiting from each point along the applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating between the applicator slot exit aperture and the printed circuit board, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of the controlled volumetric flowrate of the liquid; and, E. relatively moving the printed circuit board and the applicator slot exit aperture with respect to each other to apply a uniform layer of the liquid with a controlled volume per unit area of the liquid on the printed circuit board.
Claim 3
Dependent Claim
31 words
The method of claim 1 further comprising the step of sealing the applicator slot exit aperture after Step A and unsealing said applicator slot exit aperture before the liquid exits therefrom.
Claim 4
Dependent Claim
35 words
The method of claim 1 wherein said applicator slot exit aperture is defined by applicator lips and further comprising the step of cleaning said lips before the liquid exits from the applicator slot exit aperture.
Claim 5
Dependent Claim
34 words
The method of claim 1 wherein said layer of a liquid is applied to the printed circuit board so that the area of the layer is within the perimeter of the printed circuit board.
Claim 6
Dependent Claim
39 words
The method of claim 1 wherein said layer of a liquid is applied to the printed circuit board so that at least a portion of the area of the layer is beyond the perimeter of the printed circuit board.
Claim 7
Dependent Claim
21 words
The method of claim 1 wherein said relative movement commences prior to the formation of the connecting bead of liquid coating.
Claim 8
Dependent Claim
24 words
The method of claim 1 wherein said relative movement commences at the same time as the formation of the connecting bead of liquid coating.
Claim 9
Dependent Claim
20 words
The method of claim 1 wherein said relative movement commences after the formation of the connecting bead of liquid coating.
Claim 10
Dependent Claim
24 words
The method of claim 1 wherein the printed circuit board is flattened to a planar configuration at least during Steps C, D and E.
Claim 11
Dependent Claim
45 words
The method of claim 1 wherein the printed circuit board is in proximity with the applicator slot exit aperture so that they are separated by a distance X and further comprising the step of maintaining said separation distance X during Steps C, D and E.
Claim 12
Dependent Claim
24 words
The method of claim 1 wherein the source of liquid is fluidly coupled to the liquid containing chamber to form a closed system therewith.
Claim 13
Dependent Claim
39 words
The method of claim 1 wherein the formation of said connecting bead of liquid coating is controlled by generating a positive pulse of liquid that flows out of the applicator slot exit aperture and onto the printed circuit board.
Claim 14
Dependent Claim
39 words
The method of claim 12 further comprising the step of generating a negative pulse of liquid that flows into the applicator slot exit aperture after generation of the positive pulse and without breaking said connecting bead of liquid coating.
Claim 15
Dependent Claim
61 words
The method of claim 1 further comprising the step of establishing a differential pressure across the connecting bead of liquid coating so that the lower pressure is on the side of the liquid coating bead towards the uncoated portion of the printed circuit board during relative movement between the printed circuit board and the applicator slot exit aperture in Step E.
Claim 16
Independent Claim
55 words
The method of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 or 14 further comprising the step of terminating the flow of liquid to the printed circuit board by terminating the sending of the controlled volumetric flowrate of liquid from the source of liquid to the liquid containing chamber.
Claim 17
Independent Claim
98 words
The method of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 or 14 further comprising the step of terminating the flow of liquid to the printed circuit board by terminating the sending of the controlled volumetric flowrate of the liquid from the source of liquid to the liquid containing chamber and generating a negative pulse of liquid to momentarily create a vacuum in a portion of the liquid containing chamber whereby the liquid bead connecting the applicator slot exit aperture and the printed circuit board is removed from the printed circuit board.
Claim 18
Dependent Claim
51 words
The method of claim 16 further comprising the step of generating a positive pulse of liquid that causes the liquid in the applicator slot to flow towards the applicator slot exit aperture after generation of the negative pulse and without reconnecting the bead of liquid coating with the printed circuit board.
Claim 19
Independent Claim
80 words
The method of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 or 14 wherein the printed circuit board is in proximity with the applicator slot exit aperture so that they are separated by a distance X and further comprising the step of terminating the contact of liquid with the printed circuit board by moving the printed circuit board relative to the applicator slot exit aperture so that the distance therebetween is greater than X.
Claim 20
Independent Claim
40 words
The method of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 or 14 wherein the liquid is a photoresist, said method further comprising the steps of drying and imaging or selectively curing the photoresist.
Claim 21
Independent Claim
37 words
The method of claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 or 14 further comprising the steps of repeating Steps (A) through (E) n times, where n is at least 1.
Claim 22
Dependent Claim
89 words
The method of claim 20 wherein the liquid is a photoresist the first time Steps A through E are performed and wherein the liquid is a developer the second time Steps A through E are performed, said method further comprising the steps of drying and imaging or selectively curing the photoresist, then performing Steps A through E for the second time and, thereafter, developing the imaged photoresist to soften and loosen the unwanted portions of the photoresist, washing the developed photoresist to remove the unwanted portions of the photoresist.
Claim 23
Dependent Claim
57 words
The method of claim 20 wherein the liquid is an etchant the third time Steps A through E are performed, said method further comprising the steps of performing Steps A through E the third time and thereafter, dissolving the unprotected surface material of the printed circuit board, washing away the spent etchant and the dissolved surface material.
Claim 24
Dependent Claim
53 words
The method of claim 20 wherein the liquid is a chemical stripper the fourth time that Steps A through E are performed, said method further comprising the steps of performing Steps A through E the fourth time and thereafter softening and loosening the remaining photoresist, washing away the softened and loosened remaining photoresist.
Claim 25
Dependent Claim
27 words
The method of claim 1 further comprising the step of generating at least one additional pulse to control the formation of said connecting bead of liquid coating.
Claim 26
Dependent Claim
25 words
The method of claim 24 further comprising the step of generating at least one additional pulse after formation of said connecting bead of liquid coating.
Claim 27
Dependent Claim
20 words
The method of claim 21 further comprising the step of applying ultrasonic energy to the developer during the developing step.
Claim 28
Dependent Claim
45 words
The method of claim 19 wherein the drying of the photoresist is accomplished at least in part by heating the printed circuit board prior to the formation of the connecting bead of the photoresist between the applicator slot exit aperture and the printed circuit board.
Claim 29
Dependent Claim
46 words
The method of claim 19 wherein the selective curing of the photoresist is accomplished at least in part by heating the printed circuit board prior to the formation of the connecting bead of the photoresist between the applicator slot exit aperture and the printed circuit board.
Claim 30
Dependent Claim
20 words
The method of claim 22 further comprising the step of applying ultrasonic energy to the etchant during the etching step.
Claim 31
Dependent Claim
21 words
The method of claim 23 further comprising the step of applying ultrasonic energy to the chemical stripper during the stripping step.
Claim 32
Dependent Claim
30 words
The method of claim 1 wherein the formation of said connecting bead of liquid is controlled by generating a negative pulse of liquid that flows into the applicator slot aperture.
Claim 33
Dependent Claim
31 words
The method of claim 31 further comprising the step of generating a positive pulse of liquid that flows out of the applicator slot exit aperture after generation of the negative pulse.
Claim 34
Independent Claim
207 words
A method for applying a layer of liquid with a controlled volume per unit area of the liquid to a substrate comprising the steps of: A. fluidly coupling a source of the liquid to a liquid containing chamber, said liquid containing chamber being fluidly coupled to an applicator slot having an exit aperture so that both the chamber and applicator slot are filled with the liquid; B. moving a substrate and the applicator slot exit aperture into proximity with each other; C. sending a controlled volumetric flowrate of the liquid from the source of liquid to the liquid containing chamber and then to the applicator slot to create a uniform volumetric flowrate of liquid exiting from each point along the applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating on the substrate, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of said controlled volumetric flowrate of the liquid; and, E. relatively moving the substrate and the applicator slot exit aperture with respect to each other to apply a uniform layer of the liquid with a controlled volume per unit area of the liquid on the substrate.
Claim 35
Independent Claim
207 words
A method for applying a layer of liquid with a controlled volume per unit area of the liquid to a substrate comprising the steps of: A. fluidly coupling a source of the liquid to a liquid containing chamber, said liquid containing chamber being fluidly coupled to an applicator slot having an exit aperture so that both the chamber and applicator slot are filled with the liquid; B. moving a substrate and the applicator slot exit aperture into proximity with each other; C. sending a controlled volumetric flowrate of the liquid from the source of liquid to the liquid containing chamber and then to the applicator slot to create a uniform volumetric flowrate of liquid exiting from each point along the applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating on the substrate, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of said controlled volumetric flowrate of the liquid; and, E. relatively moving the substrate and the applicator slot exit aperture with respect to each other to apply a uniform layer of the liquid with a controlled volume per unit area of the liquid on the substrate.
Claim 36
Dependent Claim
39 words
The method of claim 33 further comprising the step of generating a negative pulse of liquid that flows into the applicator slot exit aperture after generation of the positive pulse and without breaking said connecting bead of liquid coating.
Claim 37
Dependent Claim
31 words
The method of claim 33 further comprising the step of sealing the applicator slot exit aperture after Step A and unsealing said applicator exit slot aperture before the liquid exits therefrom.
Claim 38
Dependent Claim
35 words
The method of claim 33 wherein said applicator slot exit aperture is defined by applicator lips and further comprising the step of cleaning said lips before the liquid exits from the applicator slot exit aperture.
Claim 39
Dependent Claim
22 words
The method of claim 33 wherein said pulse is generated by displacing at least a portion of said connecting bead of liquid.
Claim 40
Dependent Claim
19 words
The method of claim 33 wherein said pulse is generated by momentarily varying any existing flowrate of said liquid.
Claim 41
Dependent Claim
30 words
The method of claim 33 wherein said layer of a liquid is applied to the substrate so that the area of the layer is within the perimeter of the substrate.
Claim 42
Dependent Claim
35 words
The method of claim 33 wherein said layer of a liquid is applied to the substrate so that at least a portion of the area of the layer is beyond the perimeter of the substrate.
Claim 43
Dependent Claim
43 words
The method of claim 33 wherein the substrate is in proximity with the applicator slot exit aperture so that they are separated by a distance X and further comprising the step of maintaining said separation distance X during Steps C, D and E.
Claim 44
Dependent Claim
17 words
The method of claim 33 wherein said substrate includes at least one element of an integrated circuit.
Claim 45
Dependent Claim
30 words
The method of claim 42 wherein said layer of a liquid is applied to the substrate so that the area of the layer is within the perimeter of the substrate.
Claim 46
Dependent Claim
40 words
The method of claim 42 wherein said layer of a liquid is applied to the substrate so that at least a portion of the layer overlies at least a portion of said at least one element of the integrated circuit.
Claim 47
Dependent Claim
29 words
The method of claim 42 wherein said layer is applied so that at least a portion of the area of the layer is beyond the perimeter of the substrate.
Claim 48
Dependent Claim
26 words
The method of claim 42 wherein the liquid is a photoresist, said method further comprising the steps of drying and imaging or selectively curing the photoresist.
Claim 49
Dependent Claim
21 words
The method of claim 33 wherein said relative movement commences prior to the formation of the connecting bead of liquid coating.
Claim 50
Dependent Claim
24 words
The method of claim 33 wherein said relative movement commences at the same time as the formation of the connecting bead of liquid coating.
Claim 51
Dependent Claim
20 words
The method of claim 33 wherein said relative movement commences after the formation of the connecting bead of liquid coating.
Claim 52
Dependent Claim
22 words
The method of claim 33 wherein the substrate is positioned in a flattened configuration in proximity to the applicator slot exit aperture.
Claim 53
Dependent Claim
24 words
The method of claim 33 wherein the source of liquid is fluidly coupled to the liquid containing chamber to form a closed system therewith.
Claim 54
Dependent Claim
59 words
The method of claim 33 further comprising the step of establishing a differential pressure across the liquid coating connecting bead so that the lower pressure is on the side of the liquid coating connecting bead towards the uncoated portion of the substrate after continuation of relative movement between the substrate and the applicator slot exit aperture in Step E.
Claim 55
Independent Claim
81 words
The method of claims 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51 or 52 wherein the substrate is in proximity with the applicator slot exit aperture so that they are separated by a distance X and further comprising the step of terminating the contact of the liquid with the substrate by moving the substrate relative to the applicator slot exit aperture so that the distance therebetween is greater than X.
Claim 56
Independent Claim
59 words
The method of claims 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51 or 52 further comprising the step of terminating the flow of liquid to the substrate by terminating the sending of the controlled volumetric flowrate of liquid from the source of liquid to the liquid containing chamber.
Claim 57
Independent Claim
98 words
The method of claims 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51 or 52 further comprising the step of terminating the flow of liquid to the substrate by terminating the sending of the controlled volumetric flowrate of the liquid from the source of liquid to the liquid containing chamber and generating a negative pulse of liquid to momentarily create a vacuum in a portion of the liquid containing chamber whereby the liquid bead connecting the applicator slot exit aperture and the substrate is removed from the substrate.
Claim 58
Dependent Claim
49 words
The method of claim 55 further comprising the step of generating a positive pulse of liquid that causes the liquid in the applicator slot to flow towards the applicator slot exit aperture after generation of the negative pulse and without reconnecting the bead of liquid coating with the substrate.
Claim 59
Independent Claim
43 words
The method of claims 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51 or 52 further comprising the steps of repeating Steps (A) through (E) n times, where n is at least 1.
Claim 60
Dependent Claim
30 words
The method of claim 33 further comprising the step of generating at least one additional pulse to control the formation of the connecting bead of liquid coating on the substrate.
Claim 61
Dependent Claim
25 words
The method of claim 58 further comprising the step of generating at least one additional pulse after formation of said connecting bead of liquid coating.
Claim 62
Dependent Claim
32 words
The method of claim 33 wherein the formation of said connecting bead of liquid is controlled by generating a positive pulse of liquid that flows out of the applicator slot exit aperture.
Claim 63
Dependent Claim
31 words
The method of claim 33 wherein the formation of said connecting bead of liquid is controlled by generating a negative pulse of liquid that flows into the applicator slot exit aperture.
Claim 64
Dependent Claim
30 words
The method of claim 61 further comprising the step of generating a positive pulse of liquid that flows into the applicator slot exit aperture after generation of the negative pulse.
Claim 65
Dependent Claim
21 words
The method of claim 37 wherein said portion of said connecting bead of liquid is displaced by impact with said substrate.
Claim 66
Dependent Claim
62 words
The method of claim 33 wherein the substrate is a printed circuit board and the liquid is a photoresist, said method further comprising the step of selectively drying the photoresist at least in part by heating the printed circuit board prior to the formation of the connecting bead of the photoresist between the application slot exit aperture and the printed circuit board.
Claim 67
Dependent Claim
62 words
The method of claim 33 wherein the substrate is a printed circuit board and the liquid is a photoresist, said method further comprising the step of selectively curing the photoresist at least in part by heating the printed circuit board prior to the formation of the connecting bead of the photoresist between the application slot exit aperture and the printed circuit board.
Claim 68
Independent Claim
267 words
A method for applying controlled volume per unit area of liquids to a printed circuit board comprising the steps of: A. fluidly coupling n sources of corresponding n liquids to corresponding n liquid containing chambers that are fluidly coupled to corresponding n applicator slots each having an exit aperture so that each liquid containing chamber and its corresponding applicator slot are filled with the corresponding liquid and with said n applicator slot exit apertures being located in parallel, adjacent relationship, where n is equal to or greater than 2; B. moving a printed circuit board and said n applicator slot exit apertures into proximity with each other; C. sending controlled volumetric flowrates of the n liquids from the sources of the liquids to the corresponding n liquid containing chambers and then through the corresponding n applicator slots to create a uniform volumetric flowrate of each n liquid exiting from each point along its corresponding applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating between said n applicator slot exit apertures and the printed circuit board with the connecting bead containing each one of the n liquids, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of the controlled volumetric flowrates of n liquids; and, E. relatively moving the printed circuit board and the n applicator slot exit apertures with respect to each other to simultaneously apply to the printed circuit board n superposed liquid layers each with a controlled volume of its liquid per unit area thereon.
Claim 69
Independent Claim
267 words
A method for applying controlled volume per unit area of liquids to a printed circuit board comprising the steps of: A. fluidly coupling n sources of corresponding n liquids to corresponding n liquid containing chambers that are fluidly coupled to corresponding n applicator slots each having an exit aperture so that each liquid containing chamber and its corresponding applicator slot are filled with the corresponding liquid and with said n applicator slot exit apertures being located in parallel, adjacent relationship, where n is equal to or greater than 2; B. moving a printed circuit board and said n applicator slot exit apertures into proximity with each other; C. sending controlled volumetric flowrates of the n liquids from the sources of the liquids to the corresponding n liquid containing chambers and then through the corresponding n applicator slots to create a uniform volumetric flowrate of each n liquid exiting from each point along its corresponding applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating between said n applicator slot exit apertures and the printed circuit board with the connecting bead containing each one of the n liquids, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of the controlled volumetric flowrates of n liquids; and, E. relatively moving the printed circuit board and the n applicator slot exit apertures with respect to each other to simultaneously apply to the printed circuit board n superposed liquid layers each with a controlled volume of its liquid per unit area thereon.
Claim 70
Dependent Claim
31 words
The method of claim 66 further comprising the step of sealing the applicator slot exit apertures after Step A and unsealing said applicator exit slot apertures before the liquids exit therefrom.
Claim 71
Dependent Claim
45 words
The method of claim 66 wherein each said applicator slot exit aperture is defined by a corresponding set of applicator lips and further comprising the step of cleaning each of said sets of applicator lips before the liquids exit from the applicator slot exit apertures.
Claim 72
Dependent Claim
34 words
The method of claim 66 wherein said layers of n liquids are applied to the printed circuit board so that the area of each layer is within the perimeter of the printed circuit board.
Claim 73
Dependent Claim
41 words
The method of claim 66 wherein said layers of n liquids are applied to the printed circuit board so that at least a portion of the area of at least one layer is beyond the perimeter of the printed circuit board.
Claim 74
Dependent Claim
24 words
The method of claim 66 wherein the printed circuit board is flattened to a planar configuration at least during Steps C, D and E.
Claim 75
Dependent Claim
45 words
The method of claim 66 wherein the printed circuit board is in proximity with the applicator slot exit apertures so that they are separated by a distance X and further comprising the step of maintaining said separation distance X during Steps C, D and E.
Claim 76
Dependent Claim
29 words
The method of claim 66 wherein the source of each of said n liquids is fluidly coupled to the corresponding liquid containing chamber to form a closed system therewith.
Claim 77
Dependent Claim
45 words
The method of claim 66 wherein the formation of said connecting bead of liquid coating is controlled by generating a positive pulse of at least one of said n liquids that flows out of its applicator slot exit aperture and onto the printed circuit board.
Claim 78
Dependent Claim
45 words
The method of claim 74 further comprising the step of generating a negative pulse of at least one of said n liquids that flows into its applicator slot exit aperture after generation of the positive pulse and without breaking said connecting bead of liquid coating.
Claim 79
Dependent Claim
63 words
The method of claim 66 further comprising the step of establishing a differential pressure across the connecting bead of liquid coating so that the lower pressure is on the side of the connecting bead of liquid coating towards the uncoated portion of the printed circuit board during relative movement between the printed circuit board and the applicator slot exit apertures in Step E.
Claim 80
Independent Claim
55 words
The method of claims 66, 67, 68, 69, 70, 71, 72, 73, 74, 75 or 76 further comprising the step of terminating the flow of n liquids to the printed circuit board by terminating the sending of the controlled volumetric flowrates of n liquids from the sources of liquids to the corresponding liquid containing chambers.
Claim 81
Independent Claim
105 words
The method of claims 66, 67, 68, 69, 70, 71, 72, 73, 74, 75 or 76 further comprising the step of terminating the flow of n liquids to the printed circuit board by terminating the sending of the controlled volumetric flowrates of n liquids from the sources of liquids to the corresponding liquid containing chambers and generating a negative pulse of liquid of at least one of said n liquids to momentarily create a vacuum in a portion of its liquid containing chamber whereby the liquid bead connecting the applicator slot exit apertures and the printed circuit board is removed from the printed circuit board.
Claim 82
Dependent Claim
60 words
The method of claim 78 further comprising the step of generating a positive pulse of liquid of said at least one of said n liquids that causes said liquid in its applicator slot to flow towards its applicator slot exit aperture after generation of its negative pulse and without reconnecting the bead of liquid coating with the printed circuit board.
Claim 83
Independent Claim
76 words
The method of claims 66, 67, 68, 69, 70, 71, 72, 73, 74, 75 or 76 wherein the printed circuit board is in proximity with the applicator slot exit apertures so that they are separated by a distance X and wherein the connecting bead of liquid coating with the printed circuit board is broken by moving the printed circuit board relative to the applicator slot exit apertures so that the distance therebetween is greater than X.
Claim 84
Dependent Claim
27 words
The method of claim 66 further comprising the step of generating at least one additional pulse to control the formation of said connecting bead of liquid coating.
Claim 85
Dependent Claim
25 words
The method of claim 81 further comprising the step of generating at least one additional pulse after formation of said connecting bead of liquid coating.
Claim 86
Dependent Claim
21 words
The method of claim 66 wherein said relative movement commences prior to the formation of the connecting bead of liquid coating.
Claim 87
Dependent Claim
24 words
The method of claim 66 wherein said relative movement commences at the same time as the formation of the connecting bead of liquid coating.
Claim 88
Dependent Claim
20 words
The method of claim 66 wherein said relative movement commences after the formation of the connecting bead of liquid coating.
Claim 89
Dependent Claim
37 words
The method of claim 66 wherein the formation of said connecting bead of liquid is controlled by generating a negative pulse of at least one of said n liquids that flows into its applicator slot exit aperture.
Claim 90
Dependent Claim
31 words
The method of claim 86 further comprising the step of generating a positive pulse of at least one of said n liquids that flows out of its applicator slot exit aperture.
Claim 91
Independent Claim
252 words
A method for applying n layers of liquids with a controlled volume per unit area of each liquid to a substrate comprising the steps of: A. fluidly coupling n sources of corresponding n liquids to corresponding n liquid containing chambers that are fluidly coupled to corresponding n applicator slots each having an exit aperture so that each liquid containing chamber and its corresponding applicator slot are filled with the corresponding liquid and with said n applicator slot exit apertures being located in parallel, adjacent relationship, where n is equal to or greater than 2; B. moving a substrate and the applicator slot exit apertures into proximity with each other; C. sending controlled volumetric flowrates of the n liquids from the sources of liquid to the corresponding n liquid containing chambers and then through the corresponding n applicator slots to create a uniform volumetric flowrate of each n liquid exiting from each point along its applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating on the substrate containing each one of the n liquids, said connecting bead of liquid being formed prior to, at the same time as, or after the sending of said controlled volumetric flowrate of the liquid; and, E. relatively moving the substrate and the n applicator slot exit apertures with respect to each other to simultaneously apply to the substrate n superposed layers of the n liquids each with a controlled volume per unit area of its liquid thereon.
Claim 92
Independent Claim
252 words
A method for applying n layers of liquids with a controlled volume per unit area of each liquid to a substrate comprising the steps of: A. fluidly coupling n sources of corresponding n liquids to corresponding n liquid containing chambers that are fluidly coupled to corresponding n applicator slots each having an exit aperture so that each liquid containing chamber and its corresponding applicator slot are filled with the corresponding liquid and with said n applicator slot exit apertures being located in parallel, adjacent relationship, where n is equal to or greater than 2; B. moving a substrate and the applicator slot exit apertures into proximity with each other; C. sending controlled volumetric flowrates of the n liquids from the sources of liquid to the corresponding n liquid containing chambers and then through the corresponding n applicator slots to create a uniform volumetric flowrate of each n liquid exiting from each point along its applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating on the substrate containing each one of the n liquids, said connecting bead of liquid being formed prior to, at the same time as, or after the sending of said controlled volumetric flowrate of the liquid; and, E. relatively moving the substrate and the n applicator slot exit apertures with respect to each other to simultaneously apply to the substrate n superposed layers of the n liquids each with a controlled volume per unit area of its liquid thereon.
Claim 93
Dependent Claim
45 words
The method of claim 88 further comprising the step of generating a negative pulse of at least one of said n liquids that flows into its applicator slot exit aperture after generation of its positive pulse and without breaking said connecting bead of liquid coating.
Claim 94
Dependent Claim
32 words
The method of claim 88 further comprising the step of sealing the applicator slot exit apertures after Step A and unsealing said applicator exit slot apertures before the n liquids exit therefrom.
Claim 95
Dependent Claim
46 words
The method of claim 88 wherein each said applicator slot exit aperture is defined by a corresponding set of applicator lips and further comprising the step of cleaning each of said sets of applicator lips before the n liquids exit from the applicator slot exit apertures.
Claim 96
Dependent Claim
28 words
The method of claim 88 wherein said pulse is generated by displacing at least a portion of said connecting bead of at least one of said n liquids.
Claim 97
Dependent Claim
19 words
The method of claim 88 wherein said pulse is generated by momentarily varying any existing flowrate of said liquid.
Claim 98
Dependent Claim
31 words
The method of claim 88 wherein said superposed layers of n liquids are applied to the substrate so that the area of the layers is within the perimeter of the substrate.
Claim 99
Dependent Claim
36 words
The method of claim 88 wherein said superposed layers of n liquids are applied to the substrate so that at least a portion of the area of the layers is beyond the perimeter of the substrate.
Claim 100
Dependent Claim
17 words
The method of claim 88 wherein said substrate includes at least one element of an integrated circuit.
Claim 101
Dependent Claim
31 words
The method of claim 96 wherein said superposed layers of n liquids are applied to the substrate so that the area of the layers is within the perimeter of the substrate.
Claim 102
Dependent Claim
46 words
The method of claim 96 wherein said superposed layers of n liquids are applied to the substrate so that at least a portion of the area of at least one layer overlies at least a portion of said at least one element of the integrated circuit.
Claim 103
Dependent Claim
33 words
The method of claim 96 wherein said superposed layers of n liquids are applied so that at least a portion of the area of the layers is beyond the perimeter of the substrate.
Claim 104
Dependent Claim
31 words
The method of claim 96 wherein said at least one of said n liquids is a photoresist and further comprising the step of drying and imaging or selectively curing the photoresist.
Claim 105
Dependent Claim
21 words
The method of claim 88 wherein said relative movement commences prior to the formation of the connecting bead of liquid coating.
Claim 106
Dependent Claim
24 words
The method of claim 88 wherein said relative movement commences at the same time as the formation of the connecting bead of liquid coating.
Claim 107
Dependent Claim
20 words
The method of claim 88 wherein said relative movement commences after the formation of the connecting bead of liquid coating.
Claim 108
Dependent Claim
22 words
The method of claim 88 wherein the substrate is positioned in a flattened configuration in proximity to the applicator slot exit apertures.
Claim 109
Dependent Claim
29 words
The method of claim 88 wherein the source of each of said n liquid is fluidly coupled to the corresponding liquid containing chamber to form a closed system therewith.
Claim 110
Dependent Claim
59 words
The method of claim 88 further comprising the step of establishing a differential pressure across the liquid coating connecting bead so that the lower pressure is on the side of the liquid coating connecting bead towards the uncoated portion of the substrate after continuation of relative movement between the substrate and the applicator slot exit aperture in Step E.
Claim 111
Independent Claim
74 words
The method of claims 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105 or 106 wherein the substrate is positioned at a distance X from the applicator slot exit apertures and further comprising the step of terminating the flow of n liquids to the substrate by moving the substrate relative to the applicator slot exit apertures so that the distance therebetween is greater than X.
Claim 112
Independent Claim
62 words
The method of claims 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105 or 106 further comprising the step of terminating the flow of n liquids to the substrate by terminating the sending of the controlled volumetric flowrate of n liquids from the sources of the liquids to their corresponding liquid containing chambers.
Claim 113
Independent Claim
108 words
The method of claims 80, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105 or 106 further comprising the step of terminating the flow of n liquids to the substrate by terminating the sending of the controlled volumetric flowrate of n liquids from the sources of the liquids to their corresponding liquid containing chambers and generating a negative pulse of liquid of at least one of said liquids to momentarily create a vacuum in a portion of its liquid containing chamber whereby the liquid bead connecting the applicator slot exit apertures and the substrate is removed from the substrate.
Claim 114
Dependent Claim
59 words
The method of claim 109 further comprising the step of generating a positive pulse of liquid of said at least one of said n liquids that causes said liquid in its applicator slot to flow towards its applicator slot exit aperture after generation of its negative pulse and without reconnecting the bead of liquid coating with the the substrate.
Claim 115
Dependent Claim
43 words
The method of claim 88 wherein the substrate is in proximity with the applicator slot exit apertures so that they are separated by a distance X and further comprising the step of maintaining said separation distance X during Steps C, D and E.
Claim 116
Dependent Claim
30 words
The method of claim 88 further comprising the step of generating at least one additional pulse to control the formation of the connecting bead of liquid coating on the substrate.
Claim 117
Dependent Claim
25 words
The method of claim 112 further comprising the step of generating at least one additional pulse after formation of said connecting bead of liquid coating.
Claim 118
Dependent Claim
19 words
The method of claim 10, 41, 72 or 111 wherein the distance x is varied prior to step E.
Claim 119
Dependent Claim
19 words
The method of claim 10, 41, 72 or 111 wherein the distance x is increased prior to step E.
Claim 120
Dependent Claim
19 words
The method of claim 10, 41, 72 or 111 wherein the distance x is decreased prior to step E.
Claim 121
Dependent Claim
38 words
The method of claim 88 wherein the formation of said connecting bead of liquid is controlled by generating a positive pulse of at least one of said n liquids that flows out of its applicator slot exit aperture.
Claim 122
Dependent Claim
37 words
The method of claim 88 wherein the formation of said connecting bead of liquid is controlled by generating a negative pulse of at least one of said n liquids that flows into its applicator slot exit aperture.
Claim 123
Dependent Claim
31 words
The method of claim 118 further comprising the step of generating a positive pulse of at least one of said n liquids that flows out of its applicator slot exit aperture.
Claim 124
Dependent Claim
26 words
The method of claim 92 wherein said portion of said connecting bead of at least one said n liquids is displaced by impact with said substrate.
Claim 125
Dependent Claim
66 words
The method of claim 88 wherein the substrate is a printed circuit board and at least one of the liquids is a photoresist, said method further comprising the step of selectively drying the photoresist at least in part by heating the printed circuit board prior to the formation of the connecting bead of the photoresist between the application slot exit aperture and the printed circuit board.
Claim 126
Dependent Claim
66 words
The method of claim 88 wherein the substrate is a printed circuit board and at least one of the liquids is a photoresist, said method further comprising the step of selectively curying the photoresist at least in part by heating the printed circuit board prior to the formation of the connecting bead of the photoresist between the application slot exit aperture and the printed circuit board.
Claim 127
Independent Claim
225 words
A method for applying a layer of a liquid with a controlled volume per unit area of the liquid to an integrated circuit substrate comprising the steps of: A. fluidly coupling a source of the liquid to a liquid containing chamber, said liquid containing chamber being fluidly coupled to an applicator slot having an exit aperture so that both the chamber and applicator slot are filled with the liquid; B. moving an integrated circuit substrate and the applicator slot exit aperture into proximity with each other; C. sending a controlled volumetric flowrate of the liquid from the source of the liquid to the liquid containing chamber and then through the applicator slot to create a uniform volumetric flowrate of liquid exiting from each point along the applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating between the applicator slot exit aperture and the integrated circuit substrate, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of the controlled volumetric flowrate of the liquid; and, E. relatively moving the integrated circuit substrate and the applicator slot exit aperture with respect to each other to apply a uniform layer of the liquid with a controlled volume per unit area of the liquid on the integrated circuit substrate.
Claim 128
Independent Claim
225 words
A method for applying a layer of a liquid with a controlled volume per unit area of the liquid to an integrated circuit substrate comprising the steps of: A. fluidly coupling a source of the liquid to a liquid containing chamber, said liquid containing chamber being fluidly coupled to an applicator slot having an exit aperture so that both the chamber and applicator slot are filled with the liquid; B. moving an integrated circuit substrate and the applicator slot exit aperture into proximity with each other; C. sending a controlled volumetric flowrate of the liquid from the source of the liquid to the liquid containing chamber and then through the applicator slot to create a uniform volumetric flowrate of liquid exiting from each point along the applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating between the applicator slot exit aperture and the integrated circuit substrate, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of the controlled volumetric flowrate of the liquid; and, E. relatively moving the integrated circuit substrate and the applicator slot exit aperture with respect to each other to apply a uniform layer of the liquid with a controlled volume per unit area of the liquid on the integrated circuit substrate.
Claim 129
Independent Claim
267 words
A method for applying controlled volume per unit area of liquids to an integrated circuit substrate comprising the steps of: A. fluidly coupling n sources of corresponding n liquids to corresponding n liquid containing chambers that are fluidly coupled to corresponding n applicator slots each having an exit aperture so that each liquid containing chamber and its corresponding applicator slot are filled with the corresponding liquid and with said n applicator slot exit apertures being located in parallel, adjacent relationship, where n is equal to or greater than 2; B. moving an integrated circuit substrate and said n applicator slot exit apertures into proximity with each other; C. sending controlled volumetric flowrates of the n liquids from the sources of the liquids to the corresponding n liquid containing chambers and then through the corresponding n applicator slots to create a uniform volumetric flowrate of each n liquid exiting from each point along its corresponding applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating between said n applicator slot exit apertures and the integrated circuit substrate with the connecting bead containing each one of the n liquids, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of the controlled volumetric flowrates of n liquids; and, E. relatively moving the integrated circuit substrate and the n applicator slot exit apertures with respect to each other to simultaneously apply to the integrated circuit substrate n superposed liquid layers each with a controlled volume of its liquid per unit area thereon.
Claim 130
Independent Claim
267 words
A method for applying controlled volume per unit area of liquids to an integrated circuit substrate comprising the steps of: A. fluidly coupling n sources of corresponding n liquids to corresponding n liquid containing chambers that are fluidly coupled to corresponding n applicator slots each having an exit aperture so that each liquid containing chamber and its corresponding applicator slot are filled with the corresponding liquid and with said n applicator slot exit apertures being located in parallel, adjacent relationship, where n is equal to or greater than 2; B. moving an integrated circuit substrate and said n applicator slot exit apertures into proximity with each other; C. sending controlled volumetric flowrates of the n liquids from the sources of the liquids to the corresponding n liquid containing chambers and then through the corresponding n applicator slots to create a uniform volumetric flowrate of each n liquid exiting from each point along its corresponding applicator slot exit aperture; D. generating a pulse to control the formation of a connecting bead of liquid coating between said n applicator slot exit apertures and the integrated circuit substrate with the connecting bead containing each one of the n liquids, said connecting bead of liquid coating being formed prior to, at the same time as, or after the sending of the controlled volumetric flowrates of n liquids; and, E. relatively moving the integrated circuit substrate and the n applicator slot exit apertures with respect to each other to simultaneously apply to the integrated circuit substrate n superposed liquid layers each with a controlled volume of its liquid per unit area thereon.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1993-07-02 | 1994-01-01 | 1994-07-03 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1997-07-02 | 1998-01-01 | 1998-07-03 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2001-07-02 | 2002-01-01 | 2002-07-03 | $7700.00 | Window Closed / Lapsed |