Piston for internal combustion engines and like machines

Claim 2

A piston for sliding in cylinders of reciprocating two-stroke or four-stroke internal or external combustion engines and compressors, i.e. machines in which the working gas contained in the or each cylinder (2) by a transverse surface (10) of the piston (1) is at both high pressure and high temperature, which piston (1) has, within an externally cylindrical skirt (3), a partly spherical bearing surface (4) for receiving in the manner of a ball joint a partly spherical head (5) of a connecting rod (6), characterized in that said piston comprises an inner cavity (7) open at an end opposed to said transverse surface (10) and laterally defined at least partly by a cylindrical bearing surface of revolution (8); in that a space (12) defined inside the cavity (7) by the partly spherical head (5) of the rod (6) is filled with a fluid (13) which is practically incompressible and which is viscous, pasty or plastically deformable at the high operating temperatures and pressures of the piston (1); and in that the diameter (D) of the cylindrical bearing surface (8) is very slightly larger than the diameter (d) of the partly spherical head of the rod (6) so that the operational clearance between said cylindrical bearing surface (8) and said partly spherical head (5) is small enough to prevent any migration of said fluid (13) out of said space at the operating temperatures and pressures of the piston.

Claim 3

A piston according to claim 1, characterized in that the generatrices of said cylindrical bearing surface (8) are parallel to the generatrices of the cylindrical skirt (3) of the piston (1), said cylindrical bearing surface (8) being generally coaxial with said skirt (3).

Claim 4

A piston according to claim 1, characterized in that it comprises a thin metal shell (9) interposed between the partly spherical head (5) of the rod (6) and said fluid (13) and maintained locally by an interference fit in said cylindrical bearing surface (8), the assembly being such that the part of the shell (9) which is an interference fit in said cylindrical bearing surface (8) is movable in a direction parallel to the axis of the cylindrical bearing surface (8) under the effect of forces exceeding a given limit.

Claim 5

A piston according to claim 3, characterized in that the metal shell (9) is made from bronze, and has a good coefficient of friction in limit lubrication and high ductility.

Claim 6

A piston according to claim 4, characterized in that the partly spherical head (5) of the rod (6) or the metal shell (9), on the surface (9a) thereof facing toward the rod head (5), is provided with grooves or oil ways (16) adapted to distribute lubricating oil introduced between the shell (9) and the rod head (5).

Claim 7

A piston according to claim 3, characterized in that the shell (9) is only mounted in the piston (1) by the interference fit thereof in the cylindrical bearing surface (8) of the piston (1).

Claim 8

A piston according to claim 3, characterized in that the shell (9) comprises a hemispherical part followed by a highly flared skirt (20) which is retained against the base of the skirt (3) of the piston (1), the assembly being such that a clearance (23) is provided at rest between the base of the skirt (3) of the piston (1) and the confronting part (9c) of the shell (9).

Claim 9

A piston according to claim 3, characterized in that the thickness of the shell (9) is between 1% and 3% of the diameter (d) of the partly spherical head (5) of the rod (6).

Claim 10

A piston according to claim 1, characterized in that said fluid (13) is formed by a fluorine polymer.

Claim 11

A piston according to claim 1, characterized in that said fluid (13) is formed by an oil of high viscosity of the type employed for example in viscous dampers.

Claim 12

A piston according to claim 1, characterized in that the ratio between the area of the diametrical section of the partly spherical head (5) and the area of the cross-section of the piston (1) is greater than or equal to 0.5.

Claim 13

A piston according to claim 3, characterized in that the shell (9) has a substantially hemispherical part thereof which bears on the partly spherical head (5) of the rod (6) along a closed circular line or band of contact (33 or 34) contained in, or defined in the upper part thereof by a plane (Q) extending above the center (c) of the rod head (5) and perpendicular to the axis (X--X) of the piston (1); in that unidirectional means for supplying lubricating oil under pressure communicating on the upstream side, through a check-valve (35), with an oil passage (14) provided in the rod (6), open onto an interstice (36) defined by the parts of the surface of the rod head (5) and of the shell (9) located above said line or band of contact (33,34), the pressure of the lubricating oil, on the upstream side of said check-valve (35), exceeding, at least during a part of the compression-expansion cycle of the working gas, the pressure prevailing in said interstice (36); and in that the space (37) between the rod head (5) and the shell (9), below said line or band of contact (33,34), communicates through an outlet with a discharge zone (38) at low pressure which is lower than the maximum pressure prevailing in said interstice (36).

Claim 14

A piston according to claim 12, characterized in that said interstice (36) is essentially constituted by the space between the shell (9) and the rod head (5) and located above the line or band of contact (33,34), and by a network of grooves (39,40,41,42) which are provided on at least one of the confronting surfaces of the shell (9) and the rod head (5), the width thereof being in the neighborhood of the thickness of the shell (9), which grooves (39,40,41,42) communicate with the outlet of the unidirectional lubricating oil supply means.

Claim 15

A piston according to claim 13, characterized in that said outlet of the unidirectional means for supplying lubricating oil under pressure is located at the intersection of the partly spherical surface of the rod head (5) and the axis (X--X) of the piston (1) and in that at least some of said grooves (39) are meridian grooves passing through said intersection and leading to said line or band of contact (33,34).

Claim 16

A piston according to claim 13, characterized in that at least one (40) of said grooves is provided on the partly spherical surface of the rod head (5) in a plane perpendicular to the axis (X--X) of the piston (1).

Claim 17

A piston according to claim 13, characterized in that at least some (41,42) of said grooves are provided on the partly spherical surface of the rod head (5) below said line or band of contact (33,34) and in meridian planes.

Claim 18

A piston according to claim 12, characterized in that the thickness of the shell (9) and the stiffness of the material of which it is made are of sufficiently low value to ensure that the quasihemispherical upper part (9a,9b) of the shell (9) perfectly marries up, by an elastic deformation, with the outer shape of the partly spherical surface of the rod head (5) when the resultant of the forces applied to the piston (1) is maximum so as to expel the oil trapped in said interstice (36) through said line or band of contact (33,34) by forming a hydrostatic film, toward said discharge zone and of sufficiently high value to ensure that the shell (9) resumes its initial shape when the resultant of the forces applied to the piston (1) is minimum so as to cause the pressure prevailing in the interstice (36) to drop to a value lower than the value of the pressure of the oil supplied by the unidirectional oil supply means.

Claim 19

A piston according to claim 12, characterized in that the unidirectional means for supplying oil under pressure is constituted by a piston pump which draws the oil in through an inlet valve (43) and discharges the oil through said check-valve (35).

Claim 20

A piston according to claim 18, characterized in that said pump is constituted by a cavity (44) of variable volume located between said inlet valve (43) and said check-valve (35) and defined by the body of the connecting rod proper whose upper part (45) is so arranged as to form a piston which is axially slidable in a bore (46) provided in the partly spherical rod head (5) and in that a spring (47) is interposed between said body of the rod and said partly spherical rod head (5).

Claim 21

A piston according to claim 19, characterized in that the compression travel of the spring (47) is sufficient to permit the pressure of the oil trapped in said cavity (44) between the two valves (35,43) to exceed the pressure prevailing in said interstice (36) during at least a part of the compression-expansion cycle of the working gas, the length of the spring (47) being sufficient to ensure that the relative compression thereof does not exceed the limits of elastic deformation and fatigue of the material from which the spring is made, the stiffness of the spring being sufficiently low to ensure that the spring is capable of being compressed in such manner as to put the bearing surfaces of the rod head (5) and the body of the rod (6) in contact while the resultant of the forces applied to the piston (1) is at the most maximum and sufficiently large to ensure that the spring is capable of extending while the resultant of the forces applied to the piston (1) is at least minimum.

Claim 22

A piston according to claim 20, characterized in that said spring is formed by a metal bar (48,50).

Claim 23

A piston according to claim 21, characterized in that the material of the bar (48,50) is titanium.

Claim 24

A piston according to claim 22, characterized in that the relative contraction of the bar (48,50) is 0.25%.

Claim 25

A piston according to claim 22, characterized in that the cross-section of the bar (48,50) represents about 3% of the cross-section of the piston (1).

Claim 26

A piston for sliding in the cylinders of reciprocating two-stroke or four-stroke internal or external combustion engines and compressors, i.e. machines in which a working gas contained in the or each cylinder (2) by a transverse surface (10) of the piston (1) is at both high pressure and high temperature, which piston (1) receives in the manner of a ball joint a partly spherical head (5) of a connecting rod (6), characterized in that said piston comprises, within an externally cylindrical skirt (3), an inner cavity (7) which is open at an end opposed to said transverse surface (10) and laterally defined at least partly by a cylindrical bearing surface of revolution (8) which is coaxial with the piston (1); in that there is placed in said cavity (7) a thin fluidtight metal shell (9) whose shape is cylindrical in a lower part (11) thereof, which is an interference fit in the cylindrical bearing surface (8) of revolution of the piston (1) and substantially hemispherical in an upper part thereof against which bears the rod head (5); in that the metal shell defines, by an outer surface (9b) of the substantially hemispherical part thereof, inside the inner cavity (7) of the piston (1), a space (12) filled with a viscous, pasty or plastically-deformable fluid which is practically incompressible at the operating temperatures and pressures of the piston (1); and in that the outside diameter (d) of the partly spherical head (5) of the rod (6) is slightly less than the diameter (D) of the cylindrical bearing surface (8) of the piston (1) so that the cylindrical part (11) of the shell (9) is an interference fit in the aforementioned manner and any migration of said fluid out of said space (12) is prevented at the operating temperatures and pressures of the piston (1).

Claim 27

A piston for sliding in the cylinders of reciprocating two-stroke or four-stroke internal or external combustion engines and compressors, i.e. machines in which a working gas contained in the or each cylinder (2) by a transverse surface (10) of the piston (1) is at both high pressure and high temperature, which piston (1) receives in the manner of a ball joint a partly spherical head (5) of a connecting rod (6), characterized in that said piston comprises, within an externally cylindrical skirt (3), an inner cavity (7) which is open at an end opposed to said transverse surface (10) and laterally defined at least partly by a cylindrical bearing surface of revolution (8) which is coaxial with the piston (1); in that there is placed in said cavity (7) a thin fluidtight metal shell (9) whose shape is cylindrical in a lower part (11) thereof, which is an interference fit in the cylindrical bearing surface (8) of revolution of the piston (1) and substantially hemispherical in an upper part thereof against which bears the rod head (5); in that the metal shell defines, by an outer surface (9b) of the substantially hemispherical part thereof, inside the inner cavity (7) of the piston (1), a space (12) filled with a viscous, pasty or plastically-deformable fluid which is practically incompressible at the operating temperatures and pressures of the piston (1); and in that the outside diameter (d) of the partly spherical head (5) of the rod (6) is slightly less than the diameter (D) of the cylindrical bearing surface (8) of the piston (1) so that the cylindrical part (11) of the shell (9) is an interference fit in the aforementioned manner and any migration of said fluid out of said space (12) is prevented at the operating temperatures and pressures of the piston (1).