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US4936503A Expired / Lapsed US ⏱️ 0.0 years remaining

Unitary wand tip and manufacturing method

Assignee: H-SQUARE Corp 1289-H REAMWOOD AVE SUNNYVALE CA 94089 A CORP OF CA
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Filing: 1989-05-22
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Granted: 1990-06-26
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Expires: 2009-05-22
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Abstract

Abstract A metallic tip for attachment to a vacuum-operated wand of the type for handling of semiconductor wafers and the like. The wand tip has a tubular portion for attachment to the wand and has a flattened portion with generally parallel upper and lower walls extending from the tubular portion. The lower wall has a slotted region to expose the inner surface of the upper wall so as to define a vacuum pocket. The upper wall has a raised region to promote stiffness and to allow fluid communication between the tubular portion and the vacuum pocket. The upper and lower walls are in physical contact and are in vacuum-sealed relation about the major portion of the periphery of the vacuum pocket. The unitary tip is formed by compressing a portion of a tubular metallic member to form the upper and lower walls. A slot is machined into the lower wall to provide the vacuum pocket, afterwhich a mandrel is inserted into the tubular portion and a second compression is performed. The lower wall is planar, but the upper wall includes the raised region having a shape and dimensions determined by the mandrel. Vacuum sealing of the periphery of the vacuum pocket includes brazing of the two walls, which are in physical contact.

Inventors

  • 👤 Albert G. Hinds
  • 👤 Quincy D. Allison

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 17:43
CPC Classifications
B; B25; B25B; B25B11/00; B25B11/005; B25B11/007; H; H10; H10P; H10P72/00; H10P72/70; H10P72/78; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49826; Y10T29/49888

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 172 words
A method of forming a unitary pickup tip of the type for attachment to a vacuum-operated tool comprising, inserting a mandrel into a first end of a tubular metallic member having an article-retaining portion and having an attachment portion associated with said first end, said inserting of the mandrel continuing until said mandrel extends partially through said article-retaining portion, compressing said article-retaining portion in a manner to form a flat lower wall and an upper wall having a depressed region generally parallel to said lower wall, said compressing forming said upper wall about said mandrel to create a raised region thereon, said raised region providing a cavity in said article retaining portion, machining a slot through said lower wall to frame a vacuum pocket extending to the inside surface of said upper wall, said slot disposed for fluid communication of said vacuum pocket with an end of said cavity, and vacuum sealing the periphery of said slot other than at an end of said vacuum pocket in fluid communication with said cavity.
Claim 2
Independent Claim 172 words
A method of forming a unitary pickup tip of the type for attachment to a vacuum-operated tool comprising, inserting a mandrel into a first end of a tubular metallic member having an article-retaining portion and having an attachment portion associated with said first end, said inserting of the mandrel continuing until said mandrel extends partially through said article-retaining portion, compressing said article-retaining portion in a manner to form a flat lower wall and an upper wall having a depressed region generally parallel to said lower wall, said compressing forming said upper wall about said mandrel to create a raised region thereon, said raised region providing a cavity in said article retaining portion, machining a slot through said lower wall to frame a vacuum pocket extending to the inside surface of said upper wall, said slot disposed for fluid communication of said vacuum pocket with an end of said cavity, and vacuum sealing the periphery of said slot other than at an end of said vacuum pocket in fluid communication with said cavity.
Claim 3
Dependent Claim 54 words
The method of claim 1 further comprising extracting said mandrel from said metallic member prior to machining of the slot, and wherein said vacuum sealing includes reinserting said mandrel into said cavity and includes compressing said article-retaining portion to provide a second flattening of said upper and lower walls, said mandrel thereafter being extracted.
Claim 4
Dependent Claim 14 words
The method of claim 2 wherein said vacuum sealing further includes brazing said periphery.
Claim 5
Dependent Claim 16 words
The method of claim 2 further comprising annealing said metallic member prior to said second flattening.
Claim 6
Dependent Claim 15 words
The method of claim 2 further comprising coating said metallic member after said vacuum sealing.
Claim 7
Dependent Claim 35 words
The method of claim 1 further comprising one of reducing the diameter of said attachment portion and expanding the diameter of said article-retaining portion prior to said inserting a mandrel into said tubular metallic member.
Claim 8
Dependent Claim 20 words
The method of claim 1 further comprising extracting said mandrel from said metallic member after said machining of the slot.
Claim 9
Independent Claim 157 words
A method of forming a unitary pickup tip of the type for attachment to a vacuum-operated tool comprising, compressing a portion of a tubular metallic member to form an upper wall and a lower wall, the compressed portion being an article-retaining portion, machining a slot through said lower wall to frame a vacuum pocket in said article-retaining portion, inserting a mandrel into an end of said metallic member to partially extend through said article retaining portion, compressing for a second time said article retaining portion in a manner to form a flat lower wall and an upper wall having a depressed region generally parallel to said lower wall, said second compressing forming said upper wall about said mandrel to create a raised region thereon, said raised region providing a cavity in said article-retaining portion, and vacuum sealing the periphery of said slot other than at an end of said vacuum pocket in fluid communication with said cavity.
Claim 10
Independent Claim 157 words
A method of forming a unitary pickup tip of the type for attachment to a vacuum-operated tool comprising, compressing a portion of a tubular metallic member to form an upper wall and a lower wall, the compressed portion being an article-retaining portion, machining a slot through said lower wall to frame a vacuum pocket in said article-retaining portion, inserting a mandrel into an end of said metallic member to partially extend through said article retaining portion, compressing for a second time said article retaining portion in a manner to form a flat lower wall and an upper wall having a depressed region generally parallel to said lower wall, said second compressing forming said upper wall about said mandrel to create a raised region thereon, said raised region providing a cavity in said article-retaining portion, and vacuum sealing the periphery of said slot other than at an end of said vacuum pocket in fluid communication with said cavity.

References Cited (Backward Citations)

US3731517A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-06-25 1993-12-25 1994-06-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-06-25 1997-12-25 1998-06-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-06-25 2001-12-25 2002-06-26 $7700.00 Window Closed / Lapsed

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