Sealed type nickel-hydride battery and production process thereof

Claim 2

A sealed type nickel-hydride battery of a long cycle line comprising a positive electrode made of at least one of nickel oxide and Ni(OH) 2 as an active mass, a negative electrode made of hydrogen storage alloy as main material which may absorb and desorb hydrogen as an active material electrochemically, an alkaline electrolyte, and a separator, wherein prior to sealing (a) said positive electrode is in a discharged state containing at least one of cobalt and cobalt hydroxide having an oxidation potential lower than that of nickel oxide and/or Ni(OH) 2 , and (b) said negative electrode is not subjected to a sufficient precharge as required for the long cycle life battery whose capacity is limited by the discharge capacity of the positive electrode.

Claim 3

A sealed type nickel-hydride battery as claimed in claim 1, wherein said positive electrode contains at least one of cobalt and cobalt hydroxide powders.

Claim 4

A sealed type nickel-hydride battery as claimed in claim 1, where said positive electrode contains at least one of cobalt and cobalt hydroxide fine powders having an average particle size of less than 10 μm.

Claim 5

A sealed type nickel-hydride battery as claimed in claim 1, wherein said positive electrode contains at least one of cobalt and cobalt hydroxide so that the relation of 0.1 Cp≦Cc≦0.4 Cp may be retained, Cc being the chargeable capacity of cobalt and/or cobalt hydroxide, having an oxidation potential lower than that of Ni(OH) 2 and/or nickel oxide, and Cp being the chargeable capacity of the active materials of said positive electrode.

Claim 6

A sealed type nickel-hydride battery as claimed in claim 1, wherein said negative electrode has never been subjected to a charging and discharging.

Claim 7

A sealed type nickel-hydride battery as claimed in claim 1, wherein said negative electrode has never been subjected to procedures for hydrogen absorption and desorption.

Claim 8

A process for producing a sealed type nickel-hydride battery comprising a nickel positive electrode containing NI(OH) 2 and/or nickel oxide as an active mass and cobalt and/or cobalt hydroxide having an oxidation potential lower than that of Ni(OH) 2 and/or nickel oxide, a negative electrode containing hydrogen absorbing alloy represented by the formula MmNi x-y M y , said Mm being a misch metal, M being a single element or combined elements selected from the group consisting of Co, Al, Mn, Fe and Cr which are substituted for a part of the nickel in the alloy, x>3.5, y>O, and 4.7≦x+y≦5.3 as a main material capable of absorbing and desorbing hydrogen as an active material electrochemically, a separator, and an alkaline electrolyte, comprising the steps of assembling a positive electrode and a negative electrode and sealing the assembly, wherein said positive electrode is produced by (a) kneading a mixture of said nickel hydroxide and Co and/or cobalt hydroxide having a potential lower than that of the nickel hydroxide in a solvent to obtain a paste, (b) impregnating, applying or forcing said paste into or on a support matrix to obtain a plate, (c) pressing said plate to a predetermined thickness after being dried, and cutting the pressed plate to a determined size, and wherein said negative electrode is produced by (a) grinding said hydrogen absorbing alloy into powders, (b) kneading said alloy powders in a solvent to obtain a paste and impregnating, applying or forcing said paste into or on a support matrix to obtain a plate, (c) pressing said plate to a predetermined thickness after being dried, and cutting the pressed plate to a determined size.

Claim 9

A process for producing a sealed type nickel-hydride battery comprising a nickel positive electrode containing NI(OH) 2 and/or nickel oxide as an active mass and cobalt and/or cobalt hydroxide having an oxidation potential lower than that of Ni(OH) 2 and/or nickel oxide, a negative electrode containing hydrogen absorbing alloy represented by the formula MmNi x-y M y , said Mm being a misch metal, M being a single element or combined elements selected from the group consisting of Co, Al, Mn, Fe and Cr which are substituted for a part of the nickel in the alloy, x>3.5, y>O, and 4.7≦x+y≦5.3 as a main material capable of absorbing and desorbing hydrogen as an active material electrochemically, a separator, and an alkaline electrolyte, comprising the steps of assembling a positive electrode and a negative electrode and sealing the assembly, wherein said positive electrode is produced by (a) kneading a mixture of said nickel hydroxide and Co and/or cobalt hydroxide having a potential lower than that of the nickel hydroxide in a solvent to obtain a paste, (b) impregnating, applying or forcing said paste into or on a support matrix to obtain a plate, (c) pressing said plate to a predetermined thickness after being dried, and cutting the pressed plate to a determined size, and wherein said negative electrode is produced by (a) grinding said hydrogen absorbing alloy into powders, (b) kneading said alloy powders in a solvent to obtain a paste and impregnating, applying or forcing said paste into or on a support matrix to obtain a plate, (c) pressing said plate to a predetermined thickness after being dried, and cutting the pressed plate to a determined size.

Claim 10

A process as claimed in claim 7, wherein the active material of the positive electrode is Ni(OH) 2 with a particle size of 10-30 μm in average having a ball-like shape.

Claim 11

A process as claimed in claim 7, wherein said paste obtained in kneading said alloy powders includes a binder.

Claim 12

A process for producing a sealed type nickel-hydride battery comprising a nickel electrode containing Ni(OH) 2 and/or nickel oxide and cobalt and/or cobalt compound having an oxidation potential lower than that of the Ni(OH) 2 and/or nickel oxide, a negative electrode made of hydrogen absorbing alloy as a main material capable of absorbing and desorbing hydrogen as an active material electrochemically, a separator, and an alkaline electrolyte, said process comprising a step of charging said cobalt and/or cobalt compound at the time of initial charge to form a precharged section in the negative electrode.

Claim 13

A process for producing a sealed type nickel-hydride battery comprising a nickel electrode containing Ni(OH) 2 and/or nickel oxide and cobalt and/or cobalt compound having an oxidation potential lower than that of the Ni(OH) 2 and/or nickel oxide, a negative electrode made of hydrogen absorbing alloy as a main material capable of absorbing and desorbing hydrogen as an active material electrochemically, a separator, and an alkaline electrolyte, said process comprising a step of charging said cobalt and/or cobalt compound at the time of initial charge to form a precharged section in the negative electrode.

Claim 14

A process as claimed in claim 10, comprising a step of performing a charge with a current density of less than 20 mA/cm 2 at least for the capacity corresponding to the charging quantity of electricity required for oxidization of said cobalt and/or cobalt compound.

Claim 15

A process as claimed in claim 10, comprising a step of conducting a charging operation with a current value of less than a potential for oxidation of Ni(OH) 2 and/or nickel oxide, at least for the capacity corresponding to the charging quantity of electricity necessary for oxidation of said cobalt and/or cobalt compound.

Claim 16

A process as claimed in claim 10, comprising a step of charging the capacity corresponding to Cc so that a relation of 1.1 Cp≦Cn+Cc≦2.4 Cp may be obtained at the time of termination of a charge of said cobalt and/or cobalt compound or after the termination of a complete discharge, Cn being a chargeable capacity of said negative electrode, Cc being a chargeable capacity of cobalt and/or cobalt compound, and Cp being a chargeable capacity of the active mass of said positive electrode, and a relation of 1.1≦Cn/Cp≦2.4 being established before the start of an initial charge.

Claim 17

A sealed type nickel-hydride battery of a long cycle life comprising a positive electrode made of at least one of nickel oxide and Ni(OH) 2 as an active mass, a negative electrode made of hydrogen storage alloy as main material which may absorb and desorb hydrogen as an active material electrochemically, an alkaline electrolyte, and a separator, wherein prior to sealing (a) said positive electrode is in a discharged state containing at least one of cobalt and cobalt hydroxide having an oxidation potential lower than that of nickel oxide, and (b) said negative electrode is not subjected to a sufficient precharge as required for the long cycle life battery whose capacity is limited by the discharge capacity of the positive electrode, and at the first charge after sealing (a) at least one of said cobalt and cobalt hydroxide is charged first to produce stable oxides which would not contribute anything at discharge, and (b) said negative electrode is over-charged by the quantity of electricity necessary for oxidation of at least one of the cobalt and/or cobalt hydroxide, thus producing a precharged part at the negative electrode which leaves a charged part at the negative electrode even after all the active material at the positive electrode is discharged, as a result preventing the degradation of the negative electrode due to over-discharge.

Claim 18

A sealed type nickel-hydride battery of a long cycle life comprising a positive electrode made of at least one of nickel oxide and Ni(OH) 2 as an active mass, a negative electrode made of hydrogen storage alloy as main material which may absorb and desorb hydrogen as an active material electrochemically, an alkaline electrolyte, and a separator, wherein prior to sealing (a) said positive electrode is in a discharged state containing at least one of cobalt and cobalt hydroxide having an oxidation potential lower than that of nickel oxide, and (b) said negative electrode is not subjected to a sufficient precharge as required for the long cycle life battery whose capacity is limited by the discharge capacity of the positive electrode, and at the first charge after sealing (a) at least one of said cobalt and cobalt hydroxide is charged first to produce stable oxides which would not contribute anything at discharge, and (b) said negative electrode is over-charged by the quantity of electricity necessary for oxidation of at least one of the cobalt and/or cobalt hydroxide, thus producing a precharged part at the negative electrode which leaves a charged part at the negative electrode even after all the active material at the positive electrode is discharged, as a result preventing the degradation of the negative electrode due to over-discharge.