US4935038A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for recovery of usable gas from garbage
Assignee: PKA Pyrolyse Kraftanlagen GmbH
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Filing: 1989-02-07
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Granted: 1990-06-19
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Expires: 2009-02-07
Abstract
Abstract In a process for the recovery of usuable gas from garbage by pyrolysis, the garbage is sorted into a heavy wet vegetable portion and a light dry portion. The light portion is pressed into pellets or granules having characteristics dimensions in a range of 1-50 mm that are dried to a maximum moisture of approximately 25 wt. %, and then are passed to a pyrolysis reactor in which partially burned gas is generated and separated from noncombustible residues. The partially burned gas is taken to a high temperature gas converter where it is converted to fuel gas over a glowing carbonaceous bed. The heavy vegetable fraction of the garbage is taken to a biomass converter in which it is used to generate methane gas.
Inventors
- 👤 Bernd M. Wolf
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-09 08:58
CPC Classifications
C; C10; C10B; C10B53/00; Y; Y02; Y02E; Y02E50/00; Y02E50/10; Y02E50/30
Claims Analysis
Total Claims: 22
Claim 1
Independent Claim
217 words
A method for the recovery of usable gas from garbage containing water soluble organic compounds, water insoluble organic compounds, and inorganic compounds, which comprises the steps of: a. separating garbage into a wet vegetable fraction containing water soluble organic compounds and a light dry fraction containing inorganic compounds and water insoluble organic compounds; b. passing said wet vegetable fraction to a biogas generation zone maintained under conditions sufficient to form a product gas stream comprising methane; c. passing said light dry fraction into a pelletizing zone maintained under conditions sufficient to form said light dry fraction into pellets having a moisture content not greater than about 25 wt.%; d. passing said pellets into a pyrolysis reaction zone maintained under conditions of temperature and oxygen deficiency sufficient to produce a pyrolysis gas containing uncombusted organic compounds and a pyrolysis residual ash containing an organic residue; e. passing said pyrolysis residual ash to said biogas generation zone; f. passing said pyrolysis gas into a high temperature reaction zone comprising a hot carbonaceous bed under conditions sufficient to generate a fuel gas product stream and a high temperature reaction ash containing an organic residue; g. passing said high temperature reaction ash to said pyrolysis reaction zone; and, h. recovering said methane product gas stream and said fuel gas product stream.
Claim 2
Independent Claim
217 words
A method for the recovery of usable gas from garbage containing water soluble organic compounds, water insoluble organic compounds, and inorganic compounds, which comprises the steps of: a. separating garbage into a wet vegetable fraction containing water soluble organic compounds and a light dry fraction containing inorganic compounds and water insoluble organic compounds; b. passing said wet vegetable fraction to a biogas generation zone maintained under conditions sufficient to form a product gas stream comprising methane; c. passing said light dry fraction into a pelletizing zone maintained under conditions sufficient to form said light dry fraction into pellets having a moisture content not greater than about 25 wt.%; d. passing said pellets into a pyrolysis reaction zone maintained under conditions of temperature and oxygen deficiency sufficient to produce a pyrolysis gas containing uncombusted organic compounds and a pyrolysis residual ash containing an organic residue; e. passing said pyrolysis residual ash to said biogas generation zone; f. passing said pyrolysis gas into a high temperature reaction zone comprising a hot carbonaceous bed under conditions sufficient to generate a fuel gas product stream and a high temperature reaction ash containing an organic residue; g. passing said high temperature reaction ash to said pyrolysis reaction zone; and, h. recovering said methane product gas stream and said fuel gas product stream.
Claim 3
Dependent Claim
25 words
A method according to claim 1 wherein said conditions in said pelletizing zone include a temperature of from about 110° C. to about 150° C.
Claim 4
Dependent Claim
26 words
A method according to claim 1 wherein said conditions in said pyrolysis reaction zone include a temperature of from about 450° C. to about 600° C.
Claim 5
Dependent Claim
27 words
A method according to claim 1 wherein said conditions in said high temperature reaction zone include a temperature of from about 1100° C. to about 1200° C.
Claim 6
Dependent Claim
31 words
A method according to claim 1 wherein said conditions in said high temperature reaction zone include reacting said pyrolysis gas in said hot carbonaceous bed in the presence of added water.
Claim 7
Dependent Claim
25 words
A method according to claim 1 wherein said methane product gas stream and said fuel gas product stream are recovered as a combined product stream.
Claim 8
Dependent Claim
60 words
A method according to claim 1 wherein at least a portion of a combustible gas stream selected from the group consisting of said methane product stream, said fuel gas product stream, and a mixture said two gas product streams, is consumed in a combustion zone to generate heat sufficient to maintain said pyrolysis reaction zone at the pyrolysis reaction temperature.
Claim 9
Dependent Claim
48 words
A method according to claim 1 wherein a portion of thermal energy contained in said fuel gas product stream as it exits from said high temperature reaction zone is utilized to maintain temperatures within said biogas generation zone at levels sufficient to generate said methane product gas stream.
Claim 10
Dependent Claim
31 words
A method according to claim 1 wherein said pelletizing zone produces a liquid containing organic compounds as said pellets are formed, and said liquid is passed into said biogas generation zone.
Claim 11
Dependent Claim
19 words
A method according to claim 1 wherein said pellets are from about 1 to about 50 mm. in size.
Claim 12
Independent Claim
206 words
A method for the recovery of usable gas from garbage containing water soluble organic compounds, water insoluble organic compounds, and inorganic compounds, which comprises the steps of: a. separating garbage into a wet vegetable fraction containing water soluble organic compounds and a light dry fraction containing inorganic compounds and water insoluble organic compounds; b. passing said wet vegetable fraction to a biogas generation zone maintained under conditions sufficient to form a product gas stream comprising methane; c. passing said light dry fraction into a pelletizing zone maintained under conditions sufficient to form said light dry fraction into pellets having a moisture content not greater than about 25 wt.%; d. passing said pellets into a pyrolysis reaction zone maintained under conditions of temperature and oxygen deficiency sufficient to produce a pyrolysis gas containing uncombusted organic compounds and a pyrolysis residual ash containing an organic residue; e. passing said pyrolysis gas into a high temperature reaction zone comprising a hot carbonaceous bed under conditions sufficient to generate a fuel gas product stream and a high temperature reaction ash containing an organic residue; f. passing said high temperature reaction ash to said pyrolysis reaction zone; and, g. recovering said methane product gas stream and said fuel gas product stream.
Claim 13
Independent Claim
206 words
A method for the recovery of usable gas from garbage containing water soluble organic compounds, water insoluble organic compounds, and inorganic compounds, which comprises the steps of: a. separating garbage into a wet vegetable fraction containing water soluble organic compounds and a light dry fraction containing inorganic compounds and water insoluble organic compounds; b. passing said wet vegetable fraction to a biogas generation zone maintained under conditions sufficient to form a product gas stream comprising methane; c. passing said light dry fraction into a pelletizing zone maintained under conditions sufficient to form said light dry fraction into pellets having a moisture content not greater than about 25 wt.%; d. passing said pellets into a pyrolysis reaction zone maintained under conditions of temperature and oxygen deficiency sufficient to produce a pyrolysis gas containing uncombusted organic compounds and a pyrolysis residual ash containing an organic residue; e. passing said pyrolysis gas into a high temperature reaction zone comprising a hot carbonaceous bed under conditions sufficient to generate a fuel gas product stream and a high temperature reaction ash containing an organic residue; f. passing said high temperature reaction ash to said pyrolysis reaction zone; and, g. recovering said methane product gas stream and said fuel gas product stream.
Claim 14
Dependent Claim
25 words
A method according to claim 11 wherein said conditions in said pelletizing zone include a temperature of from about 110° C. to about 150° C.
Claim 15
Dependent Claim
26 words
A method according to claim 1 wherein said conditions in said pyrolysis reaction zone include a temperature of from about 450° C. to about 600° C.
Claim 16
Dependent Claim
27 words
A method according to claim 11 wherein said conditions in said high temperature reaction zone include a temperature of from about 1100° C. to about 1200° C.
Claim 17
Dependent Claim
31 words
A method according to claim 11 wherein said conditions in said high temperature reaction zone include reacting said pyrolysis gas in said hot carbonaceous bed in the presence of added water.
Claim 18
Dependent Claim
25 words
A method according to claim 11 wherein said methane product gas stream and said fuel gas product stream are recovered as a combined product stream.
Claim 19
Dependent Claim
60 words
A method according to claim 11 wherein at least a portion of a combustible gas stream selected from the group consisting of said methane product stream, said fuel gas product stream, and a mixture said two gas product streams, is consumed in a combustion zone to generate heat sufficient to maintain said pyrolysis reaction zone at the pyrolysis reaction temperature.
Claim 20
Dependent Claim
48 words
A method according to claim 11 wherein a portion of thermal energy contained in said fuel gas product stream as it exits from said high temperature reaction zone is utilized to maintain temperatures within said biogas generation zone at levels sufficient to generate said methane product gas stream.
Claim 21
Dependent Claim
31 words
A method according to claim 11 wherein said pelletizing zone produces a liquid containing organic compounds as said pellets are formed, and said liquid is passed into said biogas generation zone.
Claim 22
Dependent Claim
19 words
A method according to claim 11 wherein said pellets are from about 1 to about 50 mm. in size.
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| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
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| 3.5 Years (Year 4) | 1993-06-18 | 1993-12-18 | 1994-06-19 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1997-06-18 | 1997-12-18 | 1998-06-19 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2001-06-18 | 2001-12-18 | 2002-06-19 | $7700.00 | Window Closed / Lapsed |