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US4927684A Expired / Lapsed US ⏱️ 0.0 years remaining

Assembly of several layers having one or more reinforcing layers and fiber reinforced plastic article produced therefrom

Assignee: Ineos Composites IP LLC
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Filing: 1988-04-26
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Granted: 1990-05-22
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Expires: 2008-04-26
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Abstract

Abstract A fiber reinforced plastic article which has a resinous matrix and a reinforcing material is provided with a smooth surface which can be easily painted by using a knitted or woven textile fabric having at least one tufted, fibrous, velvety, napped, brushed or pile surface as an external layer.

Inventors

  • 👤 Javier Asensio
  • 👤 Richard Hayman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 22:26
CPC Classifications
B; B32; B32B; B32B7/00; B32B7/04; B29; B29C; B29C70/00; B29C70/04; B29C70/06; B29C70/10; B29C70/16; B29C70/24; B29C70/08; B29K; B29K2995/00; B29K2995/0037; B29K2995/0072; B29K2995/0073; Y; Y10; Y10T; Y10T428/00; Y10T428/23907; Y10T428/2395; Y10T428/23979; Y10T442/00; Y10T442/30; Y10T442/3472; Y10T442/3504; Y10T442/3512

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 96 words
An assembly of several resin-impregnated layers having (a) one or more reinforcing layers produced of unidirectional, bidirectional, multidirectional or random fibers or combinations thereof produced of glass, boron or carbon fibers, aromatic polyamide fibers, silicon carbide fibers or mixtures thereof, and (b) one or two knitted or woven textile fabrics (2, 12) having at least one tufted, fibrous, velvety, napped, brushed or pile surface, the textile fabric(s) (2, 12) being the external layer(s) of the assembly and the tufted, fibrous, velvety, napped, brushed or pile surface of the textile fabric(s) forming the surface(s) of the assembly.
Claim 2
Dependent Claim 96 words
An assembly of several resin-impregnated layers having (a) one or more reinforcing layers produced of unidirectional, bidirectional, multidirectional or random fibers or combinations thereof produced of glass, boron or carbon fibers, aromatic polyamide fibers, silicon carbide fibers or mixtures thereof, and (b) one or two knitted or woven textile fabrics (2, 12) having at least one tufted, fibrous, velvety, napped, brushed or pile surface, the textile fabric(s) (2, 12) being the external layer(s) of the assembly and the tufted, fibrous, velvety, napped, brushed or pile surface of the textile fabric(s) forming the surface(s) of the assembly.
Claim 3
Dependent Claim 36 words
The assembly of claim 1 wherein the textile fabric is produced of silk, wool, cotton, cellulose acetate, viscose cellulose, a polyamide, an acrylonitrile homo- or copolymer, a polyethylene glycol terephthalate, a polyester or a mixture thereof.
Claim 4
Dependent Claim 18 words
The assembly of claim 1 wherein the textile fabric is a velvet, velour, plush, barchant or flannel fabric.
Claim 5
Dependent Claim 25 words
The assembly of claim 3 wherein the reinforcing layer(s) (4, 5, 6, 7, 8, 9, 10) (is) are at least partially produced of poly-p-phenyleneterephthalamide fibers.
Claim 6
Dependent Claim 22 words
The assembly of claim 3 wherein the resin is a polyester, epoxy, phenolic, vinyl ester or acrylamate resin or a mixture thereof.
Claim 7
Dependent Claim 20 words
The assembly of claim 3 wherein the textile fabric is a woven fabric having 20 or more ends per centimeter.
Claim 8
Dependent Claim 25 words
The assembly of claim 1 wherein the reinforcing layer(s) (4, 5, 6, 7, 8, 9, 10) (is) are at least partially produced of poly-p-phenyleneterephthalamide fibers.
Claim 9
Dependent Claim 21 words
The assembly of claim 1 wherein the layers are attached to each other by sewing, stitching, stapling or by adhesive fixation.
Claim 10
Dependent Claim 22 words
The assembly of claim 1 wherein the resin is a polyester, epoxy, phenolic, vinyl ester or acrylamate resin or a mixture thereof.
Claim 11
Dependent Claim 20 words
The assembly of claim 1 wherein the textile fabric is a woven fabric having 20 or more ends per centimeter.
Claim 12
Dependent Claim 113 words
A fiber reinforced plastic article having a resinous matrix and a reinforcing material wherein the reinforcing material is an assembly of several layers having (a) one or more reinforcing layers produced of unidirectional, bidirectional, multidirectional or random fibers or combinations thereof produced of glass, boron or carbon fibers, aromatic polyamide fibers, silicon carbide fibers or mixtures thereof, and (b) one or two knitted or woven textile fabrics (2, 12) having at least one tufted, fibrous, velvety, napped, brushed or pile surface, the textile fabric(s) (2, 12) being the external layer(s) of the assembly and the tufted, fibrous, velvety, napped, brushed or pile surface of the textile fabric(s) forming the surface(s) of the assembly.
Claim 13
Dependent Claim 113 words
A fiber reinforced plastic article having a resinous matrix and a reinforcing material wherein the reinforcing material is an assembly of several layers having (a) one or more reinforcing layers produced of unidirectional, bidirectional, multidirectional or random fibers or combinations thereof produced of glass, boron or carbon fibers, aromatic polyamide fibers, silicon carbide fibers or mixtures thereof, and (b) one or two knitted or woven textile fabrics (2, 12) having at least one tufted, fibrous, velvety, napped, brushed or pile surface, the textile fabric(s) (2, 12) being the external layer(s) of the assembly and the tufted, fibrous, velvety, napped, brushed or pile surface of the textile fabric(s) forming the surface(s) of the assembly.
Claim 14
Dependent Claim 21 words
The fiber reinforced plastic article of claim 11 wherein the textile fabric is a velvet, velour, plush, barchant or flannel fabric.
Claim 15
Dependent Claim 23 words
The fiber reinforced plastic article of claim 11 wherein the textile fabric is a woven fabric having 20 or more ends per centimeter.
Claim 16
Dependent Claim 20 words
The fiber reinforced plastic article of claim 11 wherein the textile fabric is coated with a finishing layer (14, 16).
Claim 17
Dependent Claim 134 words
A process for producing a fiber reinforced plastic article having a resinous matrix and a reinforcing material, wherein a knitted or woven textile fabric having at least one tufted, fibrous, velvety, napped, brushed or pile surface is placed in a mold in such a way that the tufted, fibrous, velvety, napped, brushed or pile surface faces the mold, one or more reinforcing layers produced of unidirectional, bidirectional, multidirectional or random fibers or combinations thereof produced of glass, boron or carbon fibers, aromatic polyamide fibers, silicon carbide fibers or mixtures thereof are placed onto the knitted or woven textile fabric, the knitted or woven textile fabric and the reinforcing layer(s) are impregnated with a resin before or while they are, or after they have been, placed in the mold and the resin is then cured.
Claim 18
Dependent Claim 134 words
A process for producing a fiber reinforced plastic article having a resinous matrix and a reinforcing material, wherein a knitted or woven textile fabric having at least one tufted, fibrous, velvety, napped, brushed or pile surface is placed in a mold in such a way that the tufted, fibrous, velvety, napped, brushed or pile surface faces the mold, one or more reinforcing layers produced of unidirectional, bidirectional, multidirectional or random fibers or combinations thereof produced of glass, boron or carbon fibers, aromatic polyamide fibers, silicon carbide fibers or mixtures thereof are placed onto the knitted or woven textile fabric, the knitted or woven textile fabric and the reinforcing layer(s) are impregnated with a resin before or while they are, or after they have been, placed in the mold and the resin is then cured.

References Cited (Backward Citations)

GB788793A Cited
GB1341438A Cited
US3960626A Cited
US4044188A Cited
US4228208A Cited
US4199635A Cited
US4410577A Cited
US4574106A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-05-21 1993-11-20 1994-05-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-05-21 1997-11-20 1998-05-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-05-21 2001-11-20 2002-05-22 $7700.00 Window Closed / Lapsed

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