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US4923524A Expired / Lapsed US ⏱️ 0.0 years remaining

Wide ranging photovoltaic laminates comprising particulate semiconductors

Assignee: BP SOLAR Inc
•
Filing: 1985-05-06
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Granted: 1990-05-08
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Expires: 2005-05-06
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Abstract

Abstract A photovoltaic laminate of different semiconductor layers for providing a wide range of photovoltaic characteristics. One of the layers is an amorphous semiconductor and at least one other of the layers is of crystalline particles. Additional semiconductor layers, both amorphous and non-amorphous, may be included. The amorphous layers have a thickness of about a few microns and the crystalline layers have a thickness above about 60 microns. The various semiconductor layers can include P, N and intrinsic regions. In accordance with a method aspect of the invention, the particulate layers are produced by blowing a molten semiconductor through a nozzle or by the spin coating of emulsions. The particles are desirably accompanied by a binder in the form of a silicate, an acrylic or a cycloaliphatic epoxy.

Inventors

  • 👤 Zoltan J. Kiss

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 17:43
CPC Classifications
H; H10; H10F; H10F77/00; H10F77/10; H10F77/16; H10F77/169; H10F77/1692; H10F10/00; H10F10/10; H10F10/19; H10F71/00; H10F71/121; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02E10/547; Y02P; Y02P70/00; Y02P70/50; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/2495; Y10T428/24967

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 29 words
A photovoltaic laminate which is responsive to a wide range of the electromagnetic spectrum, comprising amorphous and crystalline semiconductor layers, at least one of which is particulate gallium arsenide.
Claim 2
Dependent Claim 29 words
A photovoltaic laminate which is responsive to a wide range of the electromagnetic spectrum, comprising amorphous and crystalline semiconductor layers, at least one of which is particulate gallium arsenide.
Claim 3
Dependent Claim 66 words
A photovoltaic laminate which is responsive to a wide range of the electric magnetic spectrum, comprising a plurality of different semiconductor layers, at least one of the layers being of amorphous semiconductor, and at least another of the layers being of particulate crystalline silicon, with the amorphous layer having a thickness above about 1 micron and the crystalline layer having a thickness above about 60 microns.
Claim 4
Dependent Claim 66 words
A photovoltaic laminate which is responsive to a wide range of the electric magnetic spectrum, comprising a plurality of different semiconductor layers, at least one of the layers being of amorphous semiconductor, and at least another of the layers being of particulate crystalline silicon, with the amorphous layer having a thickness above about 1 micron and the crystalline layer having a thickness above about 60 microns.
Claim 5
Dependent Claim 24 words
A photovoltaic laminate comprising a plurality of layers formed by mutually contacting particles selected from the class of silicon, germanium alloys and gallium arsenide.
Claim 6
Dependent Claim 24 words
A photovoltaic laminate comprising a plurality of layers formed by mutually contacting particles selected from the class of silicon, germanium alloys and gallium arsenide.
Claim 7
Dependent Claim 38 words
A photovoltaic laminate which is responsive to a wide range of the electromagnetic spectrum, comprising a plurality of different semiconductor layers, including at least two layers of amorphous semiconductor and another layer of crystalline semiconductor in particulate form.
Claim 8
Dependent Claim 38 words
A photovoltaic laminate which is responsive to a wide range of the electromagnetic spectrum, comprising a plurality of different semiconductor layers, including at least two layers of amorphous semiconductor and another layer of crystalline semiconductor in particulate form.
Claim 9
Independent Claim 72 words
The method of forming a photovoltaic laminate which is responsive to a wide range of the electromagnetic spectrum, comprising the steps of (a) forming a layer of amorphous or crystalline semiconductor; and (b) superimposing, upon the layer of step (a), a second layer of an opposite crystalline or amorphous structure; wherein the layer of crystalline semiconductor is deposited in particulate form, by blowing molten semiconductor through a nozzle subjected to a counterstream.
Claim 10
Independent Claim 72 words
The method of forming a photovoltaic laminate which is responsive to a wide range of the electromagnetic spectrum, comprising the steps of (a) forming a layer of amorphous or crystalline semiconductor; and (b) superimposing, upon the layer of step (a), a second layer of an opposite crystalline or amorphous structure; wherein the layer of crystalline semiconductor is deposited in particulate form, by blowing molten semiconductor through a nozzle subjected to a counterstream.
Claim 11
Dependent Claim 33 words
The method of claim 5 further including the step of forming a third layer upon the other two layers, the third layer being of a different semiconductor than either of the other two.
Claim 12
Dependent Claim 14 words
The method of claim 5 wherein the particles of semiconductor are accompanied by binders.
Claim 13
Dependent Claim 22 words
The method of claim 7 wherein the binder is selected from the class of silicates and organics including acrylics, and cycloaliphatic epoxys.
Claim 14
Independent Claim 59 words
The method of forming a photovoltaic laminate which is responsive to a wide range of the electromagnetic spectrum comprising the steps of (a) forming a layer of amorphous or crystalline silicon semiconductor; and (b) superimposing upon step (a) a second layer of opposite crystalline or amorpous structure; said crystalline silicon semiconductor being in particulate form and applied by printing.
Claim 15
Independent Claim 59 words
The method of forming a photovoltaic laminate which is responsive to a wide range of the electromagnetic spectrum comprising the steps of (a) forming a layer of amorphous or crystalline silicon semiconductor; and (b) superimposing upon step (a) a second layer of opposite crystalline or amorpous structure; said crystalline silicon semiconductor being in particulate form and applied by printing.
Claim 16
Dependent Claim 12 words
The method of claim 9 wherein the printing takes place by screening.

References Cited (Backward Citations)

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JPS55109229A Cited
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US4270018A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-05-07 1993-11-06 1994-05-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-05-07 1997-11-06 1998-05-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-05-07 2001-11-06 2002-05-08 $7700.00 Window Closed / Lapsed

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