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US4904850A Expired / Lapsed US ⏱️ 0.0 years remaining

Laminar electrical heaters

Assignee: Raychem Corp
•
Filing: 1989-03-17
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Granted: 1990-02-27
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Expires: 2009-03-17
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Abstract

Abstract An electrical heater which has a conductive polymer resistive element and two laminar electrodes. The electrodes are shaped and positioned such that there is a continuous margin around the periphery of the resistive element on at least one surface. The margin is particularly useful in reducing arcing which may occur between the electrodes.

Inventors

  • 👤 James L. Claypool
  • 👤 Thomas A. Kridl
  • 👤 Lee M. Middleman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 08:11
CPC Classifications
H; H01; H01C; H01C1/00; H01C1/14; H01C1/1406; H05; H05B; H05B3/00; H05B3/10; H05B3/12; H05B3/14; H05B3/146

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 207 words
An electrical heater which comprises (1) a laminar resistive element which (i) is composed of a conductive polymer which comprises a continuous matrix comprising a first organic polymer and a first particulate conductive filler which is distributed in the matrix and maintains its identity therein and each particle of which comprises a second organic polymer and a second particulate conductive filler which is distributed in the second polymer and (ii) has a first face and an opposite second face; (2) a first laminar electrode, the whole of which is secured to the first face of the resistive element; and (3) a second laminar electrode, the whole of which is secured to the second face of the resistive element; the first and second electrodes being connectable to a power supply, whereby current can be passed through the resistive element; and the first and second electrodes being so shaped and positioned that (a) when current passes between the electrodes, it does so in a direction which is substantially at right angles to the faces of the resistive element, and (b) there is a continuous marginal portion around the whole of the periphery of the resistive element in which at most one of the first and second electrodes is present.
Claim 2
Dependent Claim 207 words
An electrical heater which comprises (1) a laminar resistive element which (i) is composed of a conductive polymer which comprises a continuous matrix comprising a first organic polymer and a first particulate conductive filler which is distributed in the matrix and maintains its identity therein and each particle of which comprises a second organic polymer and a second particulate conductive filler which is distributed in the second polymer and (ii) has a first face and an opposite second face; (2) a first laminar electrode, the whole of which is secured to the first face of the resistive element; and (3) a second laminar electrode, the whole of which is secured to the second face of the resistive element; the first and second electrodes being connectable to a power supply, whereby current can be passed through the resistive element; and the first and second electrodes being so shaped and positioned that (a) when current passes between the electrodes, it does so in a direction which is substantially at right angles to the faces of the resistive element, and (b) there is a continuous marginal portion around the whole of the periphery of the resistive element in which at most one of the first and second electrodes is present.
Claim 3
Dependent Claim 26 words
A heater according to claim wherein the first electrode covers substantially all of the first face except for at least a part of said marginal portion.
Claim 4
Dependent Claim 33 words
A heater according to claim 2 wherein the first electrode covers substantially all of the first face except for a first continuous margin around the whole of the perimeter of the first face.
Claim 5
Dependent Claim 17 words
A heater according to claim 2 wherein the second electrode covers substantially all of the second face.
Claim 6
Dependent Claim 33 words
A heater according to claim 3 wherein the second electrode covers substantially all of the second face except for a second continuous margin around the whole of the peimeter of the second face.
Claim 7
Dependent Claim 62 words
A heater according to claim 1 which has two straight sides which are parallel to each other; and the first electrode covers the whole of the first face except for (a) two margins which run down the whole length of each of the straight sides, and optionally (b) further margins which run down the whole length of each of the other sides.
Claim 8
Dependent Claim 21 words
A heater according to claim 6 whose periphery consists of four straight sides, two of which are parallel to each other.
Claim 9
Dependent Claim 31 words
A heater according to claim 7 wherein the four straight sides comprise a first pair of sides parallel to each other and a second pair of sides parallel to each other.
Claim 10
Dependent Claim 66 words
A heater according to claim 8 wherein the first electrode covers the whole of the first face except for two margins which run down the whole length of each of the sides of the first part, and the second electrode covers the whole of the second face except for two margins which run down the whole length of each of the sides of the second pair.
Claim 11
Dependent Claim 17 words
A heater according to claim 1 wherein each of the electrodes is a continuous metal foil electrode.
Claim 12
Dependent Claim 16 words
A heater according to claim 10 wherein each of the electrodes is an electrodeposited foil electrode.
Claim 13
Dependent Claim 28 words
A heater according to claim 1 wherein at least part of the marginal portion has been formed by removal of an electrode previously applied to the resistive element.
Claim 14
Dependent Claim 16 words
A heater according to claim 1 wherein the resistive element is at most 100 mils thick.
Claim 15
Dependent Claim 16 words
A heater according to claim 13 wherein the resistive element is at most 50 mils thick.
Claim 16
Dependent Claim 33 words
A heater according to claim 1 wherein the distance between the first and second electrodes around the outside of the resistive element is at least 1.5 times the thickness of the resistive element.
Claim 17
Dependent Claim 20 words
A heater according to claim 15 wherein said distance is at least 2 times the thickness of the resistive element.
Claim 18
Dependent Claim 20 words
A heater according to claim 15 wherein said distance is at least 3.5 times the thickness of the resistive element.

References Cited (Backward Citations)

US4426633A Cited
US4635026A Cited
US4719335A Cited
US4783587A Cited
US4689475A Cited
US4706060A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-02-26 1993-08-28 1994-02-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-02-26 1997-08-28 1998-02-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-02-26 2001-08-28 2002-02-27 $7700.00 Window Closed / Lapsed

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