Abstract The method for forming Fresnel lens according to the present invention is such that a Fresnel lens comprising a body with a frontal surface having a plurality of annular Fresnel-type prism elements concentrically disposed thereon and a back surface formed substantially flat is formed from a molten sheet glass. The method comprises a step for preparing cavities of which the shapes are derived from inversion of the shapes of the plurality of annular Fresnel-type prism elements, a step of disposing the molten sheet glass on a stationary mold having a substantially flat surface, a step of pressing the molten sheet glass with a moving mold having the cavities to make a portion of the molten glass flow into said cavities, and a step of solidifying the molten glass and removing the moving mold thereafter. The shapes of said cavities are previously designed so that portions of the molten glass corresponding to the Fresnel-type prism elements flow substantially only within small area corresponding to the corresponding Fresnel-type prism elements while the sheet glass is being pressed. This method permits to minimize surface defects such as wrinkle caused during forming, reduce the time required for forming, and to form a Fresnel lens having excellent optical properties.
A Fresnel lens including a body having a front surface and back surface, the frontal surface being formed by a plurality of annular Fresnel-type prism elements concentrically disposed and the back surface being formed substantially flat, each of said Fresnel-type prism elements being composed of a first prism portion defined by an aspherical surface which refracts the light beam outgoing from the focus in a direction substantially parallel to the optical axis and a riser, and a second prism portion defined by first and second virtual cylindrical surfaces perpendicular to said back surface and spaced from each other a pitch between said Fresnel-type prism elements, and said back surface; and the volume of a portion of each prism element at which the first prism portion is intersected by a virtual plane spaced a predetermined distance from said back surface and parallel to said back surface being substantially equal to the sum of the volume of a region defined by said first virtual cylindrical surface, said virtual plane and said aspherical surface and that of a region defined by said second virtual cylindrical surface, said virtual plane and said riser.
Claim 2
Dependent Claim
189 words
A Fresnel lens including a body having a front surface and back surface, the frontal surface being formed by a plurality of annular Fresnel-type prism elements concentrically disposed and the back surface being formed substantially flat, each of said Fresnel-type prism elements being composed of a first prism portion defined by an aspherical surface which refracts the light beam outgoing from the focus in a direction substantially parallel to the optical axis and a riser, and a second prism portion defined by first and second virtual cylindrical surfaces perpendicular to said back surface and spaced from each other a pitch between said Fresnel-type prism elements, and said back surface; and the volume of a portion of each prism element at which the first prism portion is intersected by a virtual plane spaced a predetermined distance from said back surface and parallel to said back surface being substantially equal to the sum of the volume of a region defined by said first virtual cylindrical surface, said virtual plane and said aspherical surface and that of a region defined by said second virtual cylindrical surface, said virtual plane and said riser.
Claim 3
Dependent Claim
18 words
The Fresnel lens as set forth in claim 1, wherein said lens body is formed from a glass.
Claim 4
Dependent Claim
28 words
The Fresnel lens as set forth in claim 2, wherein said virtual plane corresponds to the thickness of a glass material from which said lens body is formed.
Claim 5
Dependent Claim
61 words
The Fresnel lens as set forth in claim 3, wherein in each Fresnel-type prism element, the distance between the portion at which said first virtual cylindrical surface and said aspherical surface intersect each other and said back surface differs from the distance between the portion at which said second cylindrical surface and said riser intersect each other and said back surface.