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US4902553A Expired / Lapsed US ⏱️ 0.0 years remaining

Disposable products

Assignee: 3M Co
•
Filing: 1988-11-18
•
Granted: 1990-02-20
•
Expires: 2008-11-18
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Abstract

Abstract A disposable article such as a diaper or feminine hygiene product having a rattle-free, liquid impermeable, vapor permeable, microporous, polymeric film having pores defining passages extending therethrough, the passages being partially filled with a rattle-reducing additive material and a method for making same is disclosed.

Inventors

  • 👤 Kirk K. Hwang
  • 👤 Linda W. Suszko

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 16:09
CPC Classifications
A; A61; A61F; A61F13/00; A61F13/15; A61F13/51; A61F13/514; A61F13/51456; A61F13/51458; A61F13/15577; A61F13/15707; A61F13/15731; A61F13/51401; A61F13/51474; A61F13/51476; A61F13/51498; B; B29; B29C; B29C48/00; B29C48/03; B29C48/07; B29C48/08; B29C59/00; B29C59/02; B29C59/022; A61F2013/00089; A61F2013/00182; A61F2013/51409; A61F2013/51411; A61F2013/51472; A61F2013/51486; A61F2013/5149; B29C55/00; B29K; B29K2105/00; B29K2105/04; B29K2105/041; B29K2995/00; B29K2995/0018; B29K2995/0025; B29K2995/0026; B29L; B29L2031/00; B29L2031/48; B29L2031/4871; B29L2031/4878; Y; Y10; Y10T; Y10T156/00; Y10T156/10; Y10T156/1002; Y10T156/1039; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24612; Y10T428/249921; Y10T428/249953; Y10T428/249978; Y10T428/24998

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 89 words
A disposable article comprising a top sheet, an intermediate liquid absorbent core and an outer backsheet, said backsheet being a rattle-free, liquid impermeable, vapor permeable, microporous film with a rattle-reducing additive material partially filling said micropores uniformly distributed through said film, said film having a moisture vapor transmission rate of at least 1000 grams per square meter per 24 hours at 23° C. and 50% relative humidity and being embossed such that said embossing forms translucent regions up to about 50% of the total surface area of said film.
Claim 2
Dependent Claim 89 words
A disposable article comprising a top sheet, an intermediate liquid absorbent core and an outer backsheet, said backsheet being a rattle-free, liquid impermeable, vapor permeable, microporous film with a rattle-reducing additive material partially filling said micropores uniformly distributed through said film, said film having a moisture vapor transmission rate of at least 1000 grams per square meter per 24 hours at 23° C. and 50% relative humidity and being embossed such that said embossing forms translucent regions up to about 50% of the total surface area of said film.
Claim 3
Dependent Claim 23 words
The disposable article of claim 1 wherein said film has an air permeability Gurley number of 5 to 1000 seconds per 50 cc.
Claim 4
Dependent Claim 22 words
The disposable article of claim 1 wherein said film has an air permeability Gurley number less than 500 seconds per 50 cc.
Claim 5
Dependent Claim 19 words
The disposable article of claim 1 wherein said microporous film has a thickness ranging from 5 to 250 micrometers.
Claim 6
Dependent Claim 21 words
The disposable article of claim 1 wherein said microporous film is embossed over as much as 100% of the surface area.
Claim 7
Dependent Claim 32 words
The disposable article of claim 1 wherein said rattle-reducing additive material is mineral oil, glycerin, petroleum jelly, soft carbowax, low molecular weight polyethylene, polyethylene oxide, polypropylene oxide, polytetramethylene oxide or mixtures thereof.
Claim 8
Dependent Claim 22 words
The disposable article of claim 1 wherein said microporous film comprises said rattle-reducing additive, a crystallizable thermoplastic polymer, and a nucleating agent.
Claim 9
Dependent Claim 17 words
The disposable article of claim 7 wherein said crystallizable thermoplastic polymer is polypropylene, polyethylene, or ethylene-propylene copolymer.
Claim 10
Dependent Claim 21 words
The disposable article of claim 7 wherein said nucleating agent comprises a solid organic acid or alcohol and an inorganic compound.
Claim 11
Dependent Claim 14 words
The disposable article of claim 9 wherein said solid organic alcohol is dibenzylidene sorbitol.
Claim 12
Dependent Claim 95 words
A rattle-free, liquid impermeable, vapor permeable, microporous film comprising a crystallizable thermoplastic polymer, a nucleating agent and a rattle-reducing additive material partially filling said micropores and uniformly distributed through said film, said film having a moisture vapor transmission rate of at least 1000 grams per square meter per 24 hours at 23° C. and 50% relative humidity and an air permeability Gurley number of less than 500 seconds per 50 cc, and said film being embossed such that said embossing forms translucent regions up to about 50% of the total surface area of said film.
Claim 13
Dependent Claim 95 words
A rattle-free, liquid impermeable, vapor permeable, microporous film comprising a crystallizable thermoplastic polymer, a nucleating agent and a rattle-reducing additive material partially filling said micropores and uniformly distributed through said film, said film having a moisture vapor transmission rate of at least 1000 grams per square meter per 24 hours at 23° C. and 50% relative humidity and an air permeability Gurley number of less than 500 seconds per 50 cc, and said film being embossed such that said embossing forms translucent regions up to about 50% of the total surface area of said film.
Claim 14
Dependent Claim 17 words
The film of claim 11 wherein said film has a thickness ranging from 5 to 250 micrometers.
Claim 15
Dependent Claim 19 words
The film of claim 11 wherein said film is embossed over as much as 100% of the surface area.
Claim 16
Dependent Claim 31 words
The film of claim 9 wherein said rattle-reducing additive material is mineral oil, glycerin, petroleum jelly, soft carbowax, low molecular weight polyethylene, polyethylene oxide, polypropylene oxide, polytetramethylene oxide or mixtures thereof.
Claim 17
Dependent Claim 16 words
The film of claim 11 wherein said crystallizable thermoplastic polymer is polypropylene, polyethylene, or ethylene-propylene copolymer.
Claim 18
Dependent Claim 20 words
The film of claim 11 wherein said nucleating agent comprises a solid organic acid or alcohol and an inorganic compound.
Claim 19
Dependent Claim 98 words
A method of making the microporous film of claim 11 comprising the steps of: (a) forming a blend of a crystallizable thermoplastic polymer, a rattle-reducing additive material and a nucleating agent system; (b) extruding the blend into a film; (c) orienting said film by stretching at a temperature in the range of 10° C. to 10° C. below the melting temperature of said thermoplastic polymer to form an opaque microporous film; and (d) embossing said opaque microporous film such that said embossing forms translucent regions in up to about 50% of the total surface area of said film.
Claim 20
Dependent Claim 20 words
The method of claim 17 wherein said microporous film is embossed over as much as 100% of the surface area.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-02-19 1993-08-21 1994-02-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-02-19 1997-08-21 1998-02-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-02-19 2001-08-21 2002-02-20 $7700.00 Window Closed / Lapsed

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