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Device including a substrate-supported optical waveguide, and method of manufacture

Assignee: Nokia Bell Labs
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Filing: 1988-03-03
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Granted: 1990-02-20
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Expires: 2008-03-03
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Abstract

Abstract In the manufacture of optical devices such as, e.g., optical communications assemblies and optical gyroscopes, low-loss substrate-supported optical waveguides are desired. Such waveguides can be obtained by patterning a layer of deposited waveguide material and, in the interest of minimizing loss as may be due to processing-induced surface roughness, waveguides as patterned preferably undergo a heat treatment which results in surface smoothing and in rounding of the waveguide cross section. Furthermore, in the interest of avoiding re-entrant corners between substrate and waveguide, a wetting layer may be applied to the waveguide prior to heat treatment.

Inventors

  • 👤 Charles H. Henry
  • 👤 Roland A. Levy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 12:58
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/10; G02B6/12; G02B6/13; G02B6/132; G02B6/122; G02B6/125

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 74 words
A device comprising a substrate-supported optical waveguide, said waveguide comprising a waveguide core on a portion of a first waveguide cladding layer on a substrate, characterized in that a core-cladding wetting layer is on at least a portion of said first waveguide cladding layer adjoining the interface between said waveguide core and said cladding layer, said wetting layer consisting of a material which is essentially the same as the material of said waveguide core.
Claim 2
Independent Claim 74 words
A device comprising a substrate-supported optical waveguide, said waveguide comprising a waveguide core on a portion of a first waveguide cladding layer on a substrate, characterized in that a core-cladding wetting layer is on at least a portion of said first waveguide cladding layer adjoining the interface between said waveguide core and said cladding layer, said wetting layer consisting of a material which is essentially the same as the material of said waveguide core.
Claim 3
Dependent Claim 24 words
The device of claim 1 in which the material of said wetting layer is essentially the same as the material of said waveguide core.
Claim 4
Dependent Claim 13 words
The device of claim 1 in which said substrate consists essentially of silicon.
Claim 5
Dependent Claim 19 words
The device of claim 1 in which the material of said first cladding layer consists essentially of silicon dioxide.
Claim 6
Dependent Claim 18 words
The device of claim 1 in which the material of said waveguide core consists essentially of phosphosilicate glass.
Claim 7
Dependent Claim 18 words
The device of claim 1 in which the material of said substrate consists essentially of a ceramic material.
Claim 8
Dependent Claim 13 words
The device of claim 6 in which said ceramic material is fused silica.
Claim 9
Dependent Claim 16 words
The device of claim 1, further comprising a second waveguide cladding layer on said wetting layer.
Claim 10
Dependent Claim 19 words
The device of claim 8 in which the material of said second cladding layer consists essentially of silica glass.
Claim 11
Independent Claim 83 words
A method for making a device comprising a substrate-supported optical waveguide, said method comprising depositing a layer of waveguide core material on a layer of waveguide cladding material, selectively removing portions of said layer of core material to produce a pattern comprising said waveguide, providing a wetting layer on at least a portion of said waveguide cladding material adjacent to the interface between said cladding material and said core material, and smoothing said waveguide by heating in the presence of said wetting layer.
Claim 12
Independent Claim 83 words
A method for making a device comprising a substrate-supported optical waveguide, said method comprising depositing a layer of waveguide core material on a layer of waveguide cladding material, selectively removing portions of said layer of core material to produce a pattern comprising said waveguide, providing a wetting layer on at least a portion of said waveguide cladding material adjacent to the interface between said cladding material and said core material, and smoothing said waveguide by heating in the presence of said wetting layer.
Claim 13
Dependent Claim 14 words
The method of claim 10 in which said wetting layer is provided by deposition.
Claim 14
Dependent Claim 22 words
The method of claim 10 in which said wetting layer is provided as a residual layer of core material after selective removal.

References Cited (Backward Citations)

US4778237A Cited
US4695123A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-02-19 1993-08-21 1994-02-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-02-19 1997-08-21 1998-02-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-02-19 2001-08-21 2002-02-20 $7700.00 Window Closed / Lapsed

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