Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
139 words
A method for constructing a multiple-stage separator assembly for downhole use upstream of a submersible pump system deployed for production from a high gas-to-liquid ratio reservoir, said method comprising: forming a first-stage gas separator from a first conventional single-stage gas separator; connecting a coupling assembly to the first-stage gas separator at a downstream end thereof at a position to receive an initially processed liquid component from a first-stage liquid outlet; forming a second-stage gas separator from a second conventional single-stage gas separator having at least one exteriorally, radially protruding lower flange by removing each said which is upstream of a fluid inlet of the second conventional single-stage gas separator; connecting the upstream end of the second-stage gas separator to the coupling assembly; and establishing a flow path from the first-stage liquid outlet to the second-stage inlet through the coupling.
Claim 2
Independent Claim
139 words
A method for constructing a multiple-stage separator assembly for downhole use upstream of a submersible pump system deployed for production from a high gas-to-liquid ratio reservoir, said method comprising: forming a first-stage gas separator from a first conventional single-stage gas separator; connecting a coupling assembly to the first-stage gas separator at a downstream end thereof at a position to receive an initially processed liquid component from a first-stage liquid outlet; forming a second-stage gas separator from a second conventional single-stage gas separator having at least one exteriorally, radially protruding lower flange by removing each said which is upstream of a fluid inlet of the second conventional single-stage gas separator; connecting the upstream end of the second-stage gas separator to the coupling assembly; and establishing a flow path from the first-stage liquid outlet to the second-stage inlet through the coupling.
Claim 3
Dependent Claim
51 words
A method of constructing a multiple-stage gas separator assembly in accordance with claim 1 wherein removing the lower flanges in forming the second-stage gas separator comprises cutting off a lower portion of a second-stage housing through a reduced diameter neck below the fluid inlet of the second conventional single-stage gas separator.
Claim 4
Dependent Claim
37 words
A method of constructing a multiple-stage gas separator assembly in accordance with claim 2 wherein forming the second-stage gas separator further comprises cutting threads on the exterior circumference of the second-stage housing downstream of the fluid inlet.
Claim 5
Dependent Claim
104 words
A method of constructing a multiple-stage gas separator assembly in accordance with claim 1 wherein removing all exteriorally, radially protruding lower flanges in forming the second-stage gas separator comprises breaking out a threaded connection of the lower portion of the second-stage housing, including a lower bushing and a fluid inlet as well as the lower flanges; and wherein connecting the upstream end of the second-stage gas separator to the coupling assembly further comprises replacing the lower bushing by mounting a bushing into a central cavity surrounded by a plurality of axial flow paths within an adaptor and joining the adaptor into the coupling assembly.
Claim 6
Dependent Claim
86 words
A method of constructing a multiple-stage gas separator assembly in accordance with claim 1 wherein connecting a coupling assembly to the downstream end of the first-stage gas separator further comprises: aligning and engaging one or more keys on the bottom of the coupling with corresponding receptacles on the top of the first-stage gas separator; and bolting the coupling assembly to the first-stage gas separator with bolts passing through the bottom of the coupling assembly and into threaded engagement in the top of the first-stage gas separator.
Claim 7
Dependent Claim
51 words
A method of constructing a multiple-stage gas separator assembly in accordance with claim 1 wherein connecting the upstream end of the second-stage gas separator to the coupling assembly comprises securing in threaded engagement an internal circumferential thread of the coupling assembly with an external circumferential thread on the second-stage gas separator.
Claim 8
Dependent Claim
160 words
A coupling assembly for joining two gas separators into a multiple-stage gas separator assembly having a first and a second-stage gas separator, said first and second-stage gas separators each being of a type having a fluid inlet at an upstream end, a liquid outlet at a downstream end, and a gas outlet through the housing, said coupling assembly comprising: means for attaching to the downstream end of a first-stage gas separator; means for attaching to the upstream of second-stage gas separator; and a coupling housing defining a flow path between the liquid outlet of the first-stage gas separator and the fluid inlet of the second-stage gas separator; a coupling member; and an adaptor, comprising: an adaptor housing having externally circumferentially threaded region on both its upstream and downstream ends; a plurality of axial passages within the adaptor housing; an axially disposed central shaft cavity surrounded by the axial passageway; and a shaft receiving bushing seated within the central shaft cavity.
Claim 9
Dependent Claim
160 words
A coupling assembly for joining two gas separators into a multiple-stage gas separator assembly having a first and a second-stage gas separator, said first and second-stage gas separators each being of a type having a fluid inlet at an upstream end, a liquid outlet at a downstream end, and a gas outlet through the housing, said coupling assembly comprising: means for attaching to the downstream end of a first-stage gas separator; means for attaching to the upstream of second-stage gas separator; and a coupling housing defining a flow path between the liquid outlet of the first-stage gas separator and the fluid inlet of the second-stage gas separator; a coupling member; and an adaptor, comprising: an adaptor housing having externally circumferentially threaded region on both its upstream and downstream ends; a plurality of axial passages within the adaptor housing; an axially disposed central shaft cavity surrounded by the axial passageway; and a shaft receiving bushing seated within the central shaft cavity.
Claim 10
Dependent Claim
50 words
A coupling assembly in accordance with claim 7 wherein the adaptor further comprises a circumferential ring between the threaded regions on the upstream and downstream ends of the adaptor, said ring providing an upper shoulder and a lower shoulder which engage the second-stage gas separator and the coupling member, respectively.