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US4900916A Expired / Lapsed US ⏱️ 0.0 years remaining

System employing preconditioned radiation for detecting defects in transparent objects

Assignee: Ball Corp
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Filing: 1988-03-02
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Granted: 1990-02-13
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Expires: 2008-03-02
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Abstract

Abstract An apparatus and method for inspecting transparent objects is disclosed. The apparatus employs preconditioned radiation to detect defects having small radii of curvature or other such highly refractive surfaces and discriminate them from desirable markings having larger radii of curvature. The apparatus comprises a radiation source, means for selecting angular spectrum ranges, means for modifying average angles of incidence, radiation detection means and processing means.

Inventors

  • 👤 Robert H. Cormack

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 10:24
CPC Classifications
G; G01; G01N; G01N21/00; G01N21/84; G01N21/88; G01N21/90; G01N21/9018; G01N21/95; G01N21/9515

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 247 words
A method for inspecting a substantially transparent object having a complex shape wherein substantially transparent defects having relatively highly refractive surfaces on areas of interest of said object are detected and substantially transparent markings having surfaces which are less refractive on areas of interest of said object are not detected, said method comprising: (a) illuminating said transparent object with radiation having certain angular spectrum ranges for points of interest on said object; (b) selecting said angular spectrum ranges in order that radiation which is incident upon said transparent object and which passes through said defects is refracted outside of a limited angle of acceptance to a greater extent than is radiation which is incident upon adjacent non-defect areas; (c) conditioning said radiation in such a manner that a plurality of rays emanating from a single point on a source of said radiation are non-parallel prior to their incidence on said transparent object in order to provide radiation having average angles of incidence at various points of interest on said complex-shaped transparent object, said average angles of incidence being provided such that non-defect areas of said complex-shaped transparent object which are to be inspected are illuminated when viewed from a position of a means employed to detect the intensity of said radiation; (d) detecting the intensity of said radiation which falls within said limited angle of acceptance after having passed through said transparent object; and (e) analyzing the intensity of said radiation to determine whether defects are present.
Claim 2
Independent Claim 247 words
A method for inspecting a substantially transparent object having a complex shape wherein substantially transparent defects having relatively highly refractive surfaces on areas of interest of said object are detected and substantially transparent markings having surfaces which are less refractive on areas of interest of said object are not detected, said method comprising: (a) illuminating said transparent object with radiation having certain angular spectrum ranges for points of interest on said object; (b) selecting said angular spectrum ranges in order that radiation which is incident upon said transparent object and which passes through said defects is refracted outside of a limited angle of acceptance to a greater extent than is radiation which is incident upon adjacent non-defect areas; (c) conditioning said radiation in such a manner that a plurality of rays emanating from a single point on a source of said radiation are non-parallel prior to their incidence on said transparent object in order to provide radiation having average angles of incidence at various points of interest on said complex-shaped transparent object, said average angles of incidence being provided such that non-defect areas of said complex-shaped transparent object which are to be inspected are illuminated when viewed from a position of a means employed to detect the intensity of said radiation; (d) detecting the intensity of said radiation which falls within said limited angle of acceptance after having passed through said transparent object; and (e) analyzing the intensity of said radiation to determine whether defects are present.
Claim 3
Dependent Claim 40 words
The method of claim 1, wherein radiation having certain angular spectrum ranges is primarily obtained by passing radiation from a diffuse radiation source through at least one stop having a central aperture prior to its incidence upon said transparent object.
Claim 4
Dependent Claim 34 words
The method of claim 2, wherein said angular spectrum ranges are increased by increasing the size of said aperature or alternatively said angular spectrum ranges are decreased by decreasing the size of said aperature.
Claim 5
Dependent Claim 29 words
The method of claim 1, wherein said conditioning of said radiation prior to its incidence upon said transparent object is primarily accomplished by passing said radiation through a lens.
Claim 6
Dependent Claim 12 words
The method of claim 4, wherein said lens is a Fresnel lens.
Claim 7
Dependent Claim 16 words
The method of claim 5, wherein said Fresnel lens has a certain amount of spherical aberration.
Claim 8
Independent Claim 219 words
A method for inspecting a substantially transparent object having a complex shape wherein substantially transparent defects having highly refractive surfaces on areas of interest of said object are detected and substantially transparent markings having surfaces which are less refractive on areas of interest of said object are not detected, said method comprising: (a) illuminating said transparent object with radiation having certain angular spectrum ranges for points of interest on said object; (b) selecting said angular spectrum ranges in order that radiation which is incident upon said transparent object and which passes through said defects is refracted within a limited angle of acceptance to a greater extent than is radiation which is incident upon adjacent non-defect areas; (c) conditioning said radiation in such a manner that a plurality of rays emanating from a single point on a source of said radiation are non-parallel prior to their incidence on said transparent object in order that defects within areas of said transparent object which are to be inspected are illuminated when viewed from a position of a means employed to detect the intensity of said radiation; (d) detecting the intensity of said radiation which falls within said limited angle of acceptance after having passed through said transparent object; and (e) analyzing the intensity of said radiation to determine whether defects are present.
Claim 9
Independent Claim 219 words
A method for inspecting a substantially transparent object having a complex shape wherein substantially transparent defects having highly refractive surfaces on areas of interest of said object are detected and substantially transparent markings having surfaces which are less refractive on areas of interest of said object are not detected, said method comprising: (a) illuminating said transparent object with radiation having certain angular spectrum ranges for points of interest on said object; (b) selecting said angular spectrum ranges in order that radiation which is incident upon said transparent object and which passes through said defects is refracted within a limited angle of acceptance to a greater extent than is radiation which is incident upon adjacent non-defect areas; (c) conditioning said radiation in such a manner that a plurality of rays emanating from a single point on a source of said radiation are non-parallel prior to their incidence on said transparent object in order that defects within areas of said transparent object which are to be inspected are illuminated when viewed from a position of a means employed to detect the intensity of said radiation; (d) detecting the intensity of said radiation which falls within said limited angle of acceptance after having passed through said transparent object; and (e) analyzing the intensity of said radiation to determine whether defects are present.
Claim 10
Dependent Claim 38 words
The method of claim 7, wherein radiation having certain angular spectrum ranges is primarily obtained by passing radiation from a diffuse radiation source around at least one central opaque stop prior to its incidence upon said transparent object.
Claim 11
Dependent Claim 34 words
The method of claim 8, wherein said angular spectrum ranges are decreased by increasing the size of said stop or alternatively said angular spectrum ranges are increased by decreasing the size of said stop.
Claim 12
Independent Claim 150 words
An apparatus for inspecting areas of interest on a substantially transparent object having a complex shape wherein said apparatus discriminates between substantially transparent defects having relatively highly refractive surfaces and transparent markings having surfaces which are less refractive, said apparatus comprising: (a) a radiation detection means which produces signals corresponding to the intensity of incident radiation falling within a limited angle of acceptance; (b) a source of radiation which illuminates said transparent object with radiation having certain angular spectrum ranges at points of interest on said object; (c) means for modifying the average angles of incidence of the radiation incident on said transparent object to be inspected wherein a plurality of rays originating from a single point on said source of radiation are non-parallel after passing through said means for modifying the average angles of incidence; and (d) processing means for analyzing the signals produced by said radiation detection means.
Claim 13
Independent Claim 150 words
An apparatus for inspecting areas of interest on a substantially transparent object having a complex shape wherein said apparatus discriminates between substantially transparent defects having relatively highly refractive surfaces and transparent markings having surfaces which are less refractive, said apparatus comprising: (a) a radiation detection means which produces signals corresponding to the intensity of incident radiation falling within a limited angle of acceptance; (b) a source of radiation which illuminates said transparent object with radiation having certain angular spectrum ranges at points of interest on said object; (c) means for modifying the average angles of incidence of the radiation incident on said transparent object to be inspected wherein a plurality of rays originating from a single point on said source of radiation are non-parallel after passing through said means for modifying the average angles of incidence; and (d) processing means for analyzing the signals produced by said radiation detection means.
Claim 14
Dependent Claim 15 words
The apparatus of claim 10, wherein said radiation detection means comprises a charge coupled device.
Claim 15
Dependent Claim 22 words
The apparatus of claim 10, wherein said radiation detection means comprises a video camera comprising a charge coupled device and a lens.
Claim 16
Dependent Claim 21 words
The apparatus of claim 10, wherein said source of radiation comprises a diffuse light source followed by at least one stop.
Claim 17
Dependent Claim 25 words
The apparatus of claim 10, wherein said source of radiation comprises a white light source followed by a diffuser, followed by at least one stop.
Claim 18
Dependent Claim 30 words
The apparatus of claim 13, wherein said stop comprises a central aperature and said effects are imaged at said radiation detection means as relatively dark areas against a lighter background.
Claim 19
Dependent Claim 32 words
The apparatus of claim 13, wherein said stop comprises an opaque central stop and wherein said defects are imaged at said radiation detection means as relatively light spots against a darker background.
Claim 20
Dependent Claim 18 words
The apparatus of claim 10, wherein said means for modifying the average angles of incidence comprises a lens.
Claim 21
Dependent Claim 19 words
The apparatus of claim 10, wherein said means for modifying the average angles of incidence comprises a Fresnel lens.
Claim 22
Dependent Claim 22 words
The apparatus of claim 10, wherein said means for modifying the average angle of incidence comprises a Fresnel lens having spherical aberration.
Claim 23
Dependent Claim 11 words
The apparatus of claim 10, wherein said transparent object is glassware.
Claim 24
Dependent Claim 13 words
The apparatus of claim 10, wherein said transparent object is a glass container.
Claim 25
Dependent Claim 15 words
The apparatus of claim 10, wherein said transparent object is a bottle or a jar.
Claim 26
Independent Claim 207 words
A method for determining the parameters for an inspection system comprising a radiation detection means comprising a video camera with a limited angle of acceptance, a radiation source comprising a diffuse light source followed by a stop which illuminates a transparent object with radiation having certain angular spectrum ranges at points of interest on the object, means for modifying the average angles of incidence of the radiation incident upon said object at such points, said means comprising a lens, and processing means; wherein said method comprises: (a) imaging said diffuse light source on a lens of said video camera so as to maximize the light incident at said camera and put the diffuse light source maximally out of focus; (b) selecting the angular spectrum range so that a greater portion of the light incident on defects in said transparent object is refracted outside of the limited angle of acceptance of the video camera than is the case with light incident upon non-defect areas; (c) selecting the average angles of incidence so that non-defect areas to be inspected appear illuminated from the point of view of said video camera; and (d) focusing said lens of said video camera on the areas of the transparent object to be inspected.
Claim 27
Independent Claim 207 words
A method for determining the parameters for an inspection system comprising a radiation detection means comprising a video camera with a limited angle of acceptance, a radiation source comprising a diffuse light source followed by a stop which illuminates a transparent object with radiation having certain angular spectrum ranges at points of interest on the object, means for modifying the average angles of incidence of the radiation incident upon said object at such points, said means comprising a lens, and processing means; wherein said method comprises: (a) imaging said diffuse light source on a lens of said video camera so as to maximize the light incident at said camera and put the diffuse light source maximally out of focus; (b) selecting the angular spectrum range so that a greater portion of the light incident on defects in said transparent object is refracted outside of the limited angle of acceptance of the video camera than is the case with light incident upon non-defect areas; (c) selecting the average angles of incidence so that non-defect areas to be inspected appear illuminated from the point of view of said video camera; and (d) focusing said lens of said video camera on the areas of the transparent object to be inspected.
Claim 28
Dependent Claim 43 words
The method of claim 23, wherein said stop is a circular stop and said selection of the angular spectrum ranges is accomplished by selecting a desired diameter for said stop and by adjusting the relative positions of the elements of said inspection system.
Claim 29
Dependent Claim 44 words
The method of claim 23, wherein said selection of the average angles of incidence is accomplished by selecting the focal length of said lens and by adjusting the position of said lens relative to the positions of the other elements of said inspection system.

References Cited (Backward Citations)

US4201338A Cited
US4230266A Cited
US4547067A Cited
US4606634A Cited
US4610542A Cited
US4682023A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-02-12 1993-08-14 1994-02-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-02-12 1997-08-14 1998-02-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-02-12 2001-08-14 2002-02-13 $7700.00 Window Closed / Lapsed

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