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US4900618A Expired / Lapsed US ⏱️ 0.0 years remaining

Oxidation-resistant metal coatings

Assignee: Laird Technologies Inc
•
Filing: 1987-06-19
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Granted: 1990-02-13
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Expires: 2007-06-19
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Abstract

Abstract Oxidation-resistant, electrolessly deposited metal coatings, e.g. of copper, can be provided on a variety of substrates such as fibers and films. Precursor substrates have nascent or actual clusters of catalytic metal with dimensions less than 100 nanometers, e.g. about 10 nanometers. Disclosed methods can produce electrically conductive, copper-coated PET or acrylic multifilament with a resistance of less than 20 ohms/meter.

Inventors

  • 👤 Michael T. O'Connor
  • 👤 James D. Capistran
  • 👤 James P. Brozek
  • 👤 Albert W. Morgan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 17:09
CPC Classifications
B; B01; B01J; B01J31/00; B01J31/02; B01J31/06; C; C23; C23C; C23C18/00; C23C18/16; C23C18/18; C23C18/1851; C23C18/1872; C23C18/1875; C23C18/1879; C23C18/1601; C23C18/1633; C23C18/1646; C23C18/165; C23C18/1653; C23C18/1862; C23C18/1865; C23C18/1882; C23C18/20; C23C18/2006; C23C18/2026; C23C18/2033; C23C18/2046; C23C18/2053; C23C18/2066; C23C18/31; C23C18/38; B82; B82Y; B82Y30/00; H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/182; H05K3/185; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12424; Y10T428/249921; Y10T428/249953; Y10T428/249978; Y10T428/25; Y10T428/256; Y10T428/26; Y10T428/263; Y10T428/264; Y10T428/29; Y10T428/2913; Y10T428/2927; Y10T428/2933; Y10T428/294; Y10T428/2942; Y10T428/2944; Y10T428/2958; Y10T428/298; Y10T428/31504; Y10T428/31678

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 44 words
An article having a coating comprising an oxidatively-resistant layer of electrolessly-deposited copper, wherein such copper remains tarnish free and bright for at least one day, has a substantially smooth surface and substantially no pores of a volume greater than a 250 nanometer sided cube.
Claim 2
Dependent Claim 44 words
An article having a coating comprising an oxidatively-resistant layer of electrolessly-deposited copper, wherein such copper remains tarnish free and bright for at least one day, has a substantially smooth surface and substantially no pores of a volume greater than a 250 nanometer sided cube.
Claim 3
Dependent Claim 17 words
A laminate according to claim 1 wherein said copper is not greater than 3 micrometers in thickness.
Claim 4
Dependent Claim 13 words
An article according to claim 1 in the form of a metal-coated fiber.
Claim 5
Dependent Claim 12 words
An electrically-conductive cable comprising a plurality of fibers according to claim 3.
Claim 6
Dependent Claim 26 words
An article according to claim 1 wherein said layer is electrolessly deposited on a polymer layer comprising clusters of a Group 1B or Group 8 metal.
Claim 7
Dependent Claim 11 words
An article according to claim 1 wherein said clusters are palladium.
Claim 8
Dependent Claim 15 words
An article according to claim 6 wherein said clusters comprise palladium crystals of octahedral morphorlogy.
Claim 9
Dependent Claim 21 words
An article according to claim 5 wherein said clusters have a nominal cross-sectional dimension of not greater than about 100 nanometers.
Claim 10
Dependent Claim 21 words
An article according to claim 8 wherein said clusters have a nominal cross-sectional dimension of not greater than about 50 nanometers.
Claim 11
Dependent Claim 21 words
An article according to claim 9 wherein said clusters have a nominal cross-sectional dimension of not greater than about 20 nanometers.
Claim 12
Dependent Claim 21 words
An article according to claim 10 wherein said clusters have a nominal cross-sectional dimension of not greater than about 10 nanometers.
Claim 13
Dependent Claim 13 words
An article according to claim 1 comprising at least one other outer layer.
Claim 14
Dependent Claim 12 words
An article according to claim 12 wherein said outer layer comprises metal.
Claim 15
Dependent Claim 14 words
An article according to claim 13 wherein said outer layer comprises electrolytically deposited metal.
Claim 16
Dependent Claim 12 words
An article according to claim 12 wherein said outer layer comprises polymer.
Claim 17
Dependent Claim 93 words
An article comprising metal having a substantially smooth surface and substantially no pores of a volume greater than a 250 nanometer sided cube electrolessly deposited on a polymer surface having clusters of a Group 1B or Group 8 element, wherein said clusters have a nominal dimension of not greater than about 100 nanometers and wherein said clusters are provided by (a) exposing a catalytically inert polymeric surface which is substantially devoid of metal to energy whereby nascent clusters form by migration of metal ions to said surface, and (b) reducing said nascent clusters.
Claim 18
Dependent Claim 93 words
An article comprising metal having a substantially smooth surface and substantially no pores of a volume greater than a 250 nanometer sided cube electrolessly deposited on a polymer surface having clusters of a Group 1B or Group 8 element, wherein said clusters have a nominal dimension of not greater than about 100 nanometers and wherein said clusters are provided by (a) exposing a catalytically inert polymeric surface which is substantially devoid of metal to energy whereby nascent clusters form by migration of metal ions to said surface, and (b) reducing said nascent clusters.
Claim 19
Dependent Claim 37 words
An article having on at least a part of its surface a coating comprising oxidatively-resistant electrolessly deposited copper having a substantially smooth surface and substantially no pores of a volume greater than a 250 nanometer sided cube.
Claim 20
Dependent Claim 37 words
An article having on at least a part of its surface a coating comprising oxidatively-resistant electrolessly deposited copper having a substantially smooth surface and substantially no pores of a volume greater than a 250 nanometer sided cube.
Claim 21
Dependent Claim 16 words
An article according to claim 17 wherein said copper is less than about 50 nanometers thick.
Claim 22
Dependent Claim 16 words
An article according to claim 18 wherein said copper is less than about 20 nanometers thick.
Claim 23
Dependent Claim 27 words
A fiber coated with oxidatively-resistant electrolessly deposited copper having a substantially smooth surface and substantially no pores of a volume greater than a 250 nanometer sided cube.
Claim 24
Dependent Claim 27 words
A fiber coated with oxidatively-resistant electrolessly deposited copper having a substantially smooth surface and substantially no pores of a volume greater than a 250 nanometer sided cube.
Claim 25
Dependent Claim 13 words
A fiber according to claim 20 comprising at least one other outer layer.
Claim 26
Dependent Claim 14 words
A fiber according to claim 21 wherein said outer layer is electrolytically deposited metal.
Claim 27
Dependent Claim 12 words
A fiber according to claim 21 wherein said outer layer is polymeric.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-02-12 1993-08-14 1994-02-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-02-12 1997-08-14 1998-02-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-02-12 2001-08-14 2002-02-13 $7700.00 Window Closed / Lapsed

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