Patent US4894397A successfully refreshed from Google Patents.
US4894397A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Stable emulsion polymers and methods of preparing same
Assignee: BASF Corp
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Filing: 1988-04-21
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Granted: 1990-01-16
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Expires: 2008-04-21
Abstract
Abstract The present invention provides for a process for producing a stabilized latex characterized by the steps of: a) mixing latex forming monomers, under emulsion polymerization conditions to form a hydrophilic, low molecular weight, first stage polymer reaction mixture capable of becoming water soluble upon pH adjustment; b) contacting said reaction mixture containing the first stage polymer with latex forming monomers under emulsion polymerization conditions sufficient to form a second stage hydrophobic polymer which forms an invert core-shell emulsion with said first stage polymers and c) adjusting the pH of the emulsion to dissolve the first stage polymer, as well as the latex produced thereby. o
Inventors
- 👤 Lee W. Morgan
- 👤 Richard J. Esser
- 👤 Dennis P. Jensen
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-27 19:17
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/02; C08J3/03; C08F; C08F265/00; C08F265/04; C08F265/06; C08F291/00; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24273; Y10T428/24322
Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
146 words
In a process for producing a latex, which comprises the steps of: (a) reacting latex-forming monomers under predetermined emulsion-polymerization reaction conditions to form a hydrophilic, first-stage polymer; and (b) contacting the first-stage polymer with an effective amount of at least one hydrophobic, latex-forming monomer under predetermined emulsion-polymerization reaction conditions to form a hydrophobic, second-stage polymer, wherein the second-stage hydrophobic polymer partitions into the first-stage hydrophilic polymer thereby producing an inverted core-shell emulsion polymer, wherein the improvement comprises the additional step of adjusting the pH of the inverted core-shell emulsion polymer by an amount effective to dissolve the first-stage hydrophilic polymer, the first-stage hydrophilic polymer being dissolvable and the second-stage hydrophobic polymer being insoluble upon adjustment of pH, for thereby producing a stabilized latex comprising a continuous aqueous phase containing the first-stage hydrophilic polymer and a discontinuous phase containing discrete, stabilized particles of the second-stage hydrophobic polymer.
Claim 2
Dependent Claim
146 words
In a process for producing a latex, which comprises the steps of: (a) reacting latex-forming monomers under predetermined emulsion-polymerization reaction conditions to form a hydrophilic, first-stage polymer; and (b) contacting the first-stage polymer with an effective amount of at least one hydrophobic, latex-forming monomer under predetermined emulsion-polymerization reaction conditions to form a hydrophobic, second-stage polymer, wherein the second-stage hydrophobic polymer partitions into the first-stage hydrophilic polymer thereby producing an inverted core-shell emulsion polymer, wherein the improvement comprises the additional step of adjusting the pH of the inverted core-shell emulsion polymer by an amount effective to dissolve the first-stage hydrophilic polymer, the first-stage hydrophilic polymer being dissolvable and the second-stage hydrophobic polymer being insoluble upon adjustment of pH, for thereby producing a stabilized latex comprising a continuous aqueous phase containing the first-stage hydrophilic polymer and a discontinuous phase containing discrete, stabilized particles of the second-stage hydrophobic polymer.
Claim 3
Dependent Claim
29 words
The process according to claim 1, wherein the hydrophilic first stage polymer is formed from at least one water insoluble monomer and a pH sensitive functional group containing monomer.
Claim 4
Dependent Claim
57 words
The process according to claim 2 wherein the water insoluble monomer is selected from the group consisting of styrene, methyl styrene, α-methyl styrene, ethyl styrene, isopropyl styrene, tertiary butyl styrene, ethyl methacrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethyl hexylacrylate, ethyl acrylate, vinyl acetate, methyl acrylate, open chain conjugated dienes, hydroxyethyl methacrylate, hydroxyethyl acrylate and glycidyl methacrylate.
Claim 5
Dependent Claim
44 words
The process according to claim 2 wherein the functional group-containing monomer is selected from the group consisting of methacrylic acid, acrylic acid, maleic acid, crotonic acid, itaconic acid, fumaric acid, vinylbenzoic acid, isopropenyl benzoic acid, vinyl pyridines, dimethyl aminoethyl methacrylate, and t-butyl aminoethyl methacrylate.
Claim 6
Dependent Claim
28 words
The process according to claim 2 where the ratio of water insoluble monomer to functional group-containing monomer in the first stage polymer is about from 10:1 to 1:3.
Claim 7
Dependent Claim
31 words
The process according to claim 2 where the ratio of the water insoluble monomer to the functional group containing monomer in the first stage polymer is from about 10:1 to 1:1.
Claim 8
Dependent Claim
30 words
The process according to claim 2 where the ratio of the water insoluble monomer to the functional group containing monomer in the first stage polymer is from 7:1 to 3:2.
Claim 9
Dependent Claim
22 words
The process according to claim 1 including employing a chain transfer agent to regulate the molecular weight of the first stage polymer.
Claim 10
Dependent Claim
49 words
The process of claim 1 wherein the second stage hydrophobic polymer is formed from at least one water insoluble monomer and an effective amount of a pH sensitive functional group containing monomer such that the second stage polymer will not be solubilized upon dissolution of the first stage polymer.
Claim 11
Dependent Claim
61 words
The process according to claim 9 wherein the water insoluble monomer is selected from the group consisting of styrene, methyl styrene, α-methyl styrene, ethyl styrene, isopropyl styrene, tertiary butyl styrene, ethyl methacrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethyl hexylacrylate, ethyl acrylate, vinyl acetate, methyl acrylate, open chain conjugated dienes, hydroxyethyl methacrylate, hydroxyethyl acetate, methylol acrylamide, glycidyl acrylate and glycidyl methacrylate.
Claim 12
Dependent Claim
22 words
The process according to claim 1 including employing a chain transfer agent to regulate the molecular weight of the second stage polymer.
Claim 13
Dependent Claim
13 words
The process according to claim 8 wherein the chain transfer agent is bromotrichloromethane.
Claim 14
Dependent Claim
13 words
The process according to claim 11 wherein the chain transfer agent is bromotrichloromethane.
Claim 15
Dependent Claim
12 words
The process according to claim 1 including crosslinking the second stage polymer.
Claim 16
Dependent Claim
23 words
The process according to claim 1 wherein the ratio of first stage polymer to second stage monomer is from about 10:1 to 1:10.
Claim 17
Dependent Claim
23 words
The process according to claim 1 wherein the ratio of first stage polymer to second stage monomer is from about 1:1 to 1:7.
Claim 18
Dependent Claim
12 words
The process according to claim 1 wherein the process is performed semi-continuously.
Claim 19
Dependent Claim
12 words
A film forming product produced according to the process in claim 1.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1993-01-15 | 1993-07-17 | 1994-01-16 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1997-01-15 | 1997-07-17 | 1998-01-16 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2001-01-15 | 2001-07-17 | 2002-01-16 | $7700.00 | Window Closed / Lapsed |