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Reinforceable sintered glass-ceramics

Assignee: National Research Development Corp UK
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Filing: 1988-11-17
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Granted: 1990-01-09
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Expires: 2008-11-17
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Abstract

Abstract A fibre-reinforced ceramic material is made by making a melt of glass of specified composition, cooling the melt rapidly enough for it to solidify as a glass, crushing the glass to a particle size not exceeding 70 μm but preferably not exceeding 50 μm mixing the powder with reinforcing fibres and heat-treating the mixture, preferably under pressure. The glass composition is: 100 parts by weight of base glass (0-30 CaO, 0-30 MgO, 5-35 Al 2 O 3 , and 35-75 SiO 2 ) plus 1/2-3 parts Cr 2 O 3 plus 1/2-10 parts of Fe 2 O 3 or the equivalent. This ensures the ceramic contains both surface-nucleated and internally-nucleated crystals, enhancing its properties.

Inventors

  • 👤 Philip S. Rogers
  • 👤 Rees D. Rawlings
  • 👤 Hyung S. Kim

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 03:32
CPC Classifications
C; C03; C03C; C03C10/00; C03C10/0036; C03C10/0045; C03C14/00; C03C14/002; C03C14/004; C03C2214/00; C03C2214/02; C03C2214/04; C03C2214/20

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 120 words
A method of making a ceramic material comprising a primary crystalline phase of diopside and about 5 to 30 weight % anorthite, said method comprising the steps of: forming a homogeneous glass powder having a composition in parts by weight: CaO+MgO+Al 2 O 3 +SiO 2 totalling 100 in proportions (0-30):(0-30):(5-35):(35-75) respectively, plus 1/2-3 Cr 2 O 3 or a precursor of Cr 2 O 3 to yield 1/2-3 Cr 2 O 3 , plus 1/2-10 Fe 2 O 3 or a precursor of Fe 2 O 3 to yield 1/2-10 Fe 2 O 3 , and of a particle size not exceeding 70 μm; and heating the powder so as to sinter and crystallize it in the same heating.
Claim 2
Independent Claim 120 words
A method of making a ceramic material comprising a primary crystalline phase of diopside and about 5 to 30 weight % anorthite, said method comprising the steps of: forming a homogeneous glass powder having a composition in parts by weight: CaO+MgO+Al 2 O 3 +SiO 2 totalling 100 in proportions (0-30):(0-30):(5-35):(35-75) respectively, plus 1/2-3 Cr 2 O 3 or a precursor of Cr 2 O 3 to yield 1/2-3 Cr 2 O 3 , plus 1/2-10 Fe 2 O 3 or a precursor of Fe 2 O 3 to yield 1/2-10 Fe 2 O 3 , and of a particle size not exceeding 70 μm; and heating the powder so as to sinter and crystallize it in the same heating.
Claim 3
Dependent Claim 17 words
A method according to claim 1, wherein the material comprises about 15 to 30 weight % anorthite.
Claim 4
Dependent Claim 13 words
A method according to claim 1, wherein the heating is conducted under pressure.
Claim 5
Dependent Claim 18 words
A method according to claim 1, wherein the particle size of the powder does not exceed 50 μm.
Claim 6
Dependent Claim 37 words
A method according to claim 2, wherein the powder is formed by making a melt of glass of said composition and cooling the melt rapidly enough for it to solidify as a glass, and comminuting the glass.
Claim 7
Dependent Claim 20 words
A method according to claim 5, wherein the comminuting is by granulating by pouring the melt into a quenching medium.
Claim 8
Dependent Claim 20 words
A method according to claim 5, wherein the comminuting is by crushing the cooled glass to the said particle size.
Claim 9
Dependent Claim 20 words
A method according to claim 1, further comprising mixing said crushed glass particles with a reinforcing phase, before the sintering.
Claim 10
Dependent Claim 13 words
A method according to claim 8, wherein the reinforcing phase is a ceramic.
Claim 11
Dependent Claim 17 words
A method according to claim 9, wherein the ceramic is in the form of particles or fibers.
Claim 12
Dependent Claim 25 words
A method according to claim 9, wherein the ceramic is selected from the group consisting of alumina, carbon, silicon carbide, silicon nitride, spinel and zirconia.

References Cited (Backward Citations)

US3901716A Cited
US4615987A Cited
US4769346A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-01-08 1993-07-10 1994-01-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-01-08 1997-07-10 1998-01-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-01-08 2001-07-10 2002-01-09 $7700.00 Window Closed / Lapsed

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