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Tertiary amine-containing polyols prepared in a mannich condensation reaction using a mixture of alkanolamines

Assignee: Dow Chemical Co
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Filing: 1988-07-27
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Granted: 1989-11-28
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Expires: 2008-07-27
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Abstract

Abstract Mannich polyols of low viscosity and reduced reactivity are prepared by condensing a phenolic compound with formaldehyde and a mixture of diethanolamine and at least one other alkanol amine. The condensation product is the alkoxylated to form a polyol which is particularly useful in preparing rigid polyurethane foam. The Mannich polyols of this invention are characterized by having surprisingly lower viscosities and reactivities as compared to Mannich polyols which are prepared using either diethanolamine or the other alkanolamine alone in the condensation reaction.

Inventors

  • 👤 J. E. Marugg
  • 👤 Michael A. P. Gansow
  • 👤 J. A. Thoen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 16:25
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/48; C08G18/50; C08G18/5021; C08G18/5033; C08J; C08J9/00; C07; C07C; C07C217/00; C07C217/54; C07C217/56; C07C217/58; C08G18/54; C08G18/544; C08G2110/00; C08G2110/0008; C08G2110/0025; C08G2115/00; C08G2115/02

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 73 words
A polyurethane foam which is the reaction product of a reaction mixture comprising a polyisocyanate, a blowing agent and a polyol characterized in that the polyol is prepared by alkoxylating a Mannich condensate of (a) phenol or an inertly-substituted phenol, (b) formaldehyde, and (c) a mixture of (i) diethanolamine and (ii) at least one other alkanolamine, wherein the weight ratio of diethanolamine to the other alkanolamine is from about 1:19 to about 19:1.
Claim 2
Dependent Claim 73 words
A polyurethane foam which is the reaction product of a reaction mixture comprising a polyisocyanate, a blowing agent and a polyol characterized in that the polyol is prepared by alkoxylating a Mannich condensate of (a) phenol or an inertly-substituted phenol, (b) formaldehyde, and (c) a mixture of (i) diethanolamine and (ii) at least one other alkanolamine, wherein the weight ratio of diethanolamine to the other alkanolamine is from about 1:19 to about 19:1.
Claim 3
Dependent Claim 29 words
The polyurethane foam of claim 1 wherein the alkoxylation comprises addition of from about 0.5 to about 25 moles of alkylene oxide per hydroxyl group on the Mannich condensate.
Claim 4
Dependent Claim 16 words
The polyurethane foam of claim 2 wherein the other alkanolamine is diisopropanolamine, ethanolisopropanolamine, ethanolamine or monoisopropanolamine.
Claim 5
Dependent Claim 28 words
The polyurethane foam of claim 1 wherein components (a) and (b) are used in a molar ratio of about 1:0.9 to about 1:3.5 in preparing the Mannich condensate.
Claim 6
Dependent Claim 28 words
The polyurethane foam of claim 4 wherein components (b) and (c) are used in a molar ratio of about 1:0.75 to about 1:1.5 in preparing the Mannich condensate.
Claim 7
Dependent Claim 47 words
The polyurethane foam of claim 5 wherein the polyol is prepared by alkoxylating the Mannich condensate with about 0.5 to about 5 moles of an alkylene oxide selected from the group consisting of ethylene oxide, propylene oxide, or mixtures thereof, per hydroxyl group of the Mannich condensate.
Claim 8
Dependent Claim 22 words
The polyurethane foam of claim 6 wherein the alkylene oxide is propylene oxide or a mixture of ethylene oxide and propylene oxide.
Claim 9
Dependent Claim 31 words
The polyurethane foam of claim 7 wherein the Mannich condensate is reacted with about one mole of alkylene oxide prior to reducing its water content below about 1 percent by weight.
Claim 10
Dependent Claim 19 words
The polyurethane foam of claim 6 wherein the ratio of components (a) to (b) is about 1:1.75 to 1:2.5.
Claim 11
Dependent Claim 28 words
The polyurethane foam of claim 9 wherein the Mannich condensate is alkoxylated with about 1 to about 1.2 moles of alkylene oxide per hydroxyl group on the condensate.
Claim 12
Dependent Claim 22 words
The polyurethane foam of claim 10 wherein the alkylene oxide is propylene oxide or a mixture of ethylene oxide and propylene oxide.
Claim 13
Dependent Claim 31 words
The polyurethane foam of claim 11 wherein the Mannich condensate is reacted with about one mole of alkylene oxide prior to reducing its water content below about 1 percent by weight.

References Cited (Backward Citations)

US3297597A Cited
US3998766A Cited
US4371629A Cited
US4383102A Cited
US4487852A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-11-27 1993-05-29 1993-11-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-11-27 1997-05-29 1997-11-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-11-27 2001-05-29 2001-11-28 $7700.00 Window Closed / Lapsed

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