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US4874640A Expired / Lapsed US ⏱️ 0.0 years remaining

Impact absorbing composites and their production

Assignee: PSA Inc
•
Filing: 1988-01-07
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Granted: 1989-10-17
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Expires: 2008-01-07
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Abstract

Abstract An improved composite for absorbing and dispersing impacting forces is disclosed. The composite includes a flexible plastic enclosure defining an internal cavity. The flexible enclosure is generally impermeable to air and capable of having its internal pressure changed. The composite further includes a foam core filling the cavity and retained within the cavity and adhered on substantially all of its external surface to the internal surface of the cavity. The cavity can be pressurized for higher impact absorbance. Methods for fabricating the composites are disclosed, as well. These methods include forming the outer enclosure by applying a solution/suspension of the prepolymer of controlled solids content to the core and also can include the step of preheating the core prior to coating it.

Inventors

  • 👤 Byron A. Donzis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 11:03
CPC Classifications
F; F16; F16F; F16F1/00; F16F1/36; F16F1/37; A; A41; A41D; A41D31/00; A41D31/04; A41D31/28; A41D31/285; B; B32; B32B; B32B3/00; B32B3/26; B60; B60R; B60R21/00; B60R21/02; B60R21/04; B60R21/045

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 78 words
A method for producing a shock-absorbing composite for absorbing and dispersing impacting forces comprising forming a flexible foam core shaped and sized as required for said shock-absorbing composite, applying to the outer surface of said core a layer of prepolymer solution/suspension, curing the layer of prepolymer solution/suspension to yield a flexible plastic layer thereby forming a flexible enclosure surrounding and adhered on all sides to said core, said flexible enclosure being capable of having its internal pressure changed.
Claim 2
Independent Claim 78 words
A method for producing a shock-absorbing composite for absorbing and dispersing impacting forces comprising forming a flexible foam core shaped and sized as required for said shock-absorbing composite, applying to the outer surface of said core a layer of prepolymer solution/suspension, curing the layer of prepolymer solution/suspension to yield a flexible plastic layer thereby forming a flexible enclosure surrounding and adhered on all sides to said core, said flexible enclosure being capable of having its internal pressure changed.
Claim 3
Dependent Claim 31 words
The method of claim 1 wherein said applying is carried out by dipping and wherein the solution/suspension is a suspension having a solids content of at least about 50% by weight.
Claim 4
Dependent Claim 23 words
The method of claim 2 wherein said suspension has a solids content of from about 50% by weight to about 75% by weight.
Claim 5
Dependent Claim 42 words
The method of claim 1 wherein the core is preheated to a temperature above ambient prior to applying to its outer surface the layer of prepolymer solution/suspension and wherein said core is at a temperature above ambient during application of the layer.
Claim 6
Dependent Claim 23 words
The method of claim 4 wherein the preheat temperature is a temperature between 80° F. and the thermal decomposition temperature of the core.
Claim 7
Dependent Claim 18 words
The method of claim 4 wherein the preheat temperature is a temperature between 90° F. and 250° F.
Claim 8
Dependent Claim 13 words
The method of claim 6 wherein the core is an open-celled foam core.
Claim 9
Dependent Claim 12 words
The method of claim 7 wherein the applying is effected by spraying.
Claim 10
Dependent Claim 31 words
The method of claim 6 wherein said applying is carried out by dipping and wherein the solution/suspension is a suspension having a solids content of at least about 50% by weight.
Claim 11
Dependent Claim 23 words
The method of claim 9 wherein said suspension has a solids content of from about 50% by weight to about 75% by weight.

References Cited (Backward Citations)

US2626886A Cited
US3707434A Cited
US4347205A Cited
US4663226A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-10-16 1993-04-17 1993-10-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-10-16 1997-04-17 1997-10-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-10-16 2001-04-17 2001-10-17 $7700.00 Window Closed / Lapsed

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