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Method for manufacturing a metal boride ceramic material

Assignee: Coorstek KK
•
Filing: 1988-02-12
•
Granted: 1989-10-10
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Expires: 2008-02-12
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Abstract

Abstract A method for manufacturing a metal boride ceramic material, includes mixing metal boride powder with 1-20 wt. % metal powder and 0.1-10 wt. % carbon powder, shaping the mixture and firing it. Alternatively, the metal boride powder may be mixed with 0.1-89 wt. % metal carbide powder thereby make a mixture, followed by shaping the mixture and firing it.

Inventors

  • 👤 Junichi Matsushita
  • 👤 Hajime Saito
  • 👤 Hideo Nagashima

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 08:52
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/58; C04B35/5805; C04B35/56; C04B35/5607; C04B35/58064; C04B35/58071; C04B35/58078; C22; C22C; C22C29/00; C22C29/14

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 37 words
A method for manufacturing a metal boride ceramic material, comprising mixing metal boride powder with 1-20 wt. % metal powder and 0.1-10 wt. % carbon powder to thereby make a mixture, shaping the mixture and firing it.
Claim 2
Independent Claim 37 words
A method for manufacturing a metal boride ceramic material, comprising mixing metal boride powder with 1-20 wt. % metal powder and 0.1-10 wt. % carbon powder to thereby make a mixture, shaping the mixture and firing it.
Claim 3
Dependent Claim 119 words
The method of claim 1, wherein the metal boride is at least one member selected from the group consisting of TiB 2 , ZrB 2 , VB 2 , NbB 2 , TaB 2 , MoB 2 , MnB 2 , HfB 2 , AlB 2 , Ti 2 B, Ta 2 B, Cr 2 B, Mo 2 B, W 2 B, Cr 3 B 3 , Nb 3 B 2 , Ta 3 B 2 , TiB, NbB, TaB, CrB, MoB, WB, Nb 3 B 4 , Ta 3 B 4 , Cr 3 B 4 , Ti 2 B 5 , Mo 2 B 5 , W 2 B 5 , ZrB 12 and MoB 12 .
Claim 4
Dependent Claim 17 words
The method of claim 1, wherein the metal boride is MB 2 wherein M denotes a metal.
Claim 5
Dependent Claim 55 words
The method of claim 1, wherein the metal boride is M 2 B 5 , M 2 B, M 5 B 3 , M 3 B 2 , MB, M 3 B 4 , or MB 12 , said metal boride converting to MB when heated to an elevated temperature, wherein M denotes a metal.
Claim 6
Dependent Claim 28 words
The method of claim 1, wherein the metal powder is at least one member selected from the group consisting of Cr, Ni, Ti, Mo, Si, Fe and Ta.
Claim 7
Dependent Claim 13 words
The method of claim 1, wherein the mixture is fired by pressureless sintering.
Claim 8
Dependent Claim 13 words
The method of claim 1, wherein the mixture is fired by pressure sintering.
Claim 9
Independent Claim 44 words
A method for manufacturing a metal boride ceramic material, comprising mixing metal boride powder with 0.1-89 wt. % metal carbide powder to thereby make a mixture consisting essentially of said metal boride powder and said metal carbide powder, shaping said mixture and firing it.
Claim 10
Independent Claim 44 words
A method for manufacturing a metal boride ceramic material, comprising mixing metal boride powder with 0.1-89 wt. % metal carbide powder to thereby make a mixture consisting essentially of said metal boride powder and said metal carbide powder, shaping said mixture and firing it.
Claim 11
Dependent Claim 119 words
The method of claim 8, wherein the metal boride is at least one member selected from a group consisting of TiB 2 , ZrB 2 , VB 2 , NbB 2 , TaB 2 , MoB 2 , MnB 2 , HfB 2 , AlB 2 , Ti 2 B, Ta 2 B, Cr 2 B, Mo 2 B, W 2 B, Cr 3 B 3 , Nb 3 B 2 , Ta 3 B 2 , TiB, NbB, TaB, CrB, MoB, WB, Nb 3 B 4 , Ta 3 B 4 , Cr 3 B 4 , Ti 2 B 5 , Mo 2 B 5 , W 2 B 5 , ZrB 12 and MoB 12 .
Claim 12
Dependent Claim 17 words
The method of claim 8, wherein the metal boride is MB 2 wherein M denotes a metal.
Claim 13
Dependent Claim 50 words
The method of claim 8, wherein the metal boride is M 2 B 5 , M 2 B, M 5 B 3 , M 3 B 2 , MB, M 3 B 4 or MB 12 , said metal boride converting to MB upon being heated to an elevated temperature.
Claim 14
Dependent Claim 34 words
The method of claim 8, wherein the metal of the metal carbide powder is one or more members selected from elements of the 3, 4a, 5a, 6a and 8 groups of the periodic table.
Claim 15
Dependent Claim 13 words
The method of claim 8, wherein the metal carbide powder is chromium carbide.
Claim 16
Dependent Claim 13 words
The method of claim 8, wherein the metal carbide powder is molybdenum carbide.
Claim 17
Dependent Claim 13 words
The method of claim 8, wherein the metal carbide powder is tungsten carbide.
Claim 18
Dependent Claim 13 words
The method of claim 8, wherein the mixture is fired by pressureless sintering.
Claim 19
Dependent Claim 13 words
The method of claim 8, wherein the mixture is fired by pressure sintering.
Claim 20
Independent Claim 64 words
A method for manufacturing a metal boride ceramic material, comprising shaping a mixture consisting essentially of 0.1-89 wt. % metal carbide powder and 99.9-11 wt. % metal boride powder to thereby make a shaped body and thereafter firing the shaped body, wherein the metal boride powder is selected from the group consisting of chromium carbide, molybdenum carbide, tungsten carbide, nickel carbide and iron carbide.
Claim 21
Independent Claim 64 words
A method for manufacturing a metal boride ceramic material, comprising shaping a mixture consisting essentially of 0.1-89 wt. % metal carbide powder and 99.9-11 wt. % metal boride powder to thereby make a shaped body and thereafter firing the shaped body, wherein the metal boride powder is selected from the group consisting of chromium carbide, molybdenum carbide, tungsten carbide, nickel carbide and iron carbide.
Claim 22
Dependent Claim 31 words
The method of claim 18 wherein said firing is to be temperature sufficient to decompose said metal carbide into metal and carbon, thereby freeing carbon for reaction with said metal boride.
Claim 23
Dependent Claim 31 words
The method of claim 18 wherein said firing is to a temperature sufficient to decompose said metal carbide into metal and carbon, thereby freeing carbon for reaction with said metal boride.

References Cited (Backward Citations)

US2974040A Cited
US3859399A Cited
US3843375A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-10-09 1993-04-10 1993-10-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-10-09 1997-04-10 1997-10-10 $3760.00 Window Closed / Lapsed
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