Method and apparatus for reduction of mold cycle time

Claim 1

Molding apparatus for reduction in the time of fabrication of a molded article of manufacture, wherein a portion of said article is formed by a hardenable liquid, said molding apparatus comprising: a mold having two mold section surfaces with at least one hardenable liquid injection port defined therethrough in at least one of said surfaces, said mold section surfaces sized to hold a majority of both surfaces of filament matrix adjacent said mold section surfaces, said mold section surface having at least one opening defined downwardly therein extending outwardly away from said hardenable liquid injection port, deflatable member means located within said opening having at least one fluid chamber containing fluid defined in the interior thereof, said deflatable member means having a thickened wall contacting the sides of said opening and a moveable wall positionable flush with one of said mold section surfaces adjacent said filament matrix, and fluid movement means placed in fluid communication with and being capable of removing a portion of said fluid from said at least one fluid chamber, said fluid when causing said moveable wall to move inward a selected distance relative to said mold section surface to define a longitudinal channel between said moveable wall and a minority of said filament matrix to accelerate flow of said hardenable liquid throughout said mold.

Claim 3

A method for reducing the fabrication time of a molded article of manufacture wherein a portion of said molded article is formed by a hardenable liquid, said method including the steps of: providing a mold having two mold section surfaces with at least one hardenable liquid injection port defined therethrough in at least one of said surfaces, said mold surface having at least one opening defined downwardly therein extending outwardly away from said hardenable liquid injection port, locating a deflatable member within said opening, said deflatable member having at least one fluid chamber containing fluid defined in the interior thereof, said deflatable member having a thickened wall contacting the sides of said opening and a moveable wall positionable flush with one of said mold section surfaces, placing fluid movement means in fluid communication with said at least one fluid chamber, placing a filament matrix in the mold and positioning a majority of both surfaces of said filament matrix adjacent said mold section surfaces, removing said fluid from said fluid chamber so as to move said moveable wall inward a selected distance relative to one of said mold section surfaces, thereby defining a channel to accelerate flow of portions of said hardenable liquid beneath said filament matrix means, flowing hardenable liquid into said mold, adding fluid to said fluid chamber to move said moveable wall surface flush with said mold section surface, retaining said hardenable liquid in said mold for a sufficient period for said liquid to wet said filament matrix and to harden sufficiently to dimensionally stabilize said article of manufacture, and removing said article of manufacture from said mold.

Claim 4

A method for reducing the fabrication time of a molded article of manufacture wherein a portion of said molded article is formed by a hardenable liquid, said method including the steps of: providing a mold having two mold section surfaces with at least one hardenable liquid injection port defined therethrough in at least one of said surfaces, said mold surface having at least one opening defined downwardly therein extending outwardly away from said hardenable liquid injection port, locating a deflatable member within said opening, said deflatable member having at least one fluid chamber containing fluid defined in the interior thereof, said deflatable member having a thickened wall contacting the sides of said opening and a moveable wall positionable flush with one of said mold section surfaces, placing fluid movement means in fluid communication with said at least one fluid chamber, placing a filament matrix in the mold and positioning a majority of both surfaces of said filament matrix adjacent said mold section surfaces, removing said fluid from said fluid chamber so as to move said moveable wall inward a selected distance relative to one of said mold section surfaces, thereby defining a channel to accelerate flow of portions of said hardenable liquid beneath said filament matrix means, flowing hardenable liquid into said mold, adding fluid to said fluid chamber to move said moveable wall surface flush with said mold section surface, retaining said hardenable liquid in said mold for a sufficient period for said liquid to wet said filament matrix and to harden sufficiently to dimensionally stabilize said article of manufacture, and removing said article of manufacture from said mold.