US4869867A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Nuclear fuel
Assignee: General Electric Co
•
Filing: 1987-11-25
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Granted: 1989-09-26
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Expires: 2007-11-25
Abstract
Abstract A particulate mixture of uranium dioxide and additive of magnesium aluminosilicate composition is formed into a compact and sintered to produce a nuclear fuel wherein the uranium dioxide grains have an average grain size of at least about 20 microns and wherein substantially all of the grains are each enveloped with glassy magnesium aluminosilicate phase.
Inventors
- 👤 Kenneth W. Lay
- 👤 Herman S. Rosenbaum
- 👤 John H. Davies
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-10 00:57
CPC Classifications
G; G21; G21C; G21C3/00; G21C3/42; G21C3/58; G21C3/62; G21C3/623; Y; Y02; Y02E; Y02E30/00; Y02E30/30
Claims Analysis
Total Claims: 36
Claim 1
Independent Claim
241 words
A process for producing a sintered uranium dioxide body useful as nuclear fuel wherein the uranium dioxide grains have an average grain size ranging from about 30 microns to about 80 microns and wherein at least about 99% by volume of the uranium dioxide grains are each coated with glassy magnesium aluminosilicate phase leaving no significant portion thereof exposed, said body having a porosity ranging from about 2% by volume to less than about 10% by volume, which consists essentially of providing uranium dioxide power containing a fissionable substance, providing a sintering agent having a composition encompassed and defined by polygon ABCD excluding lines AB and CD of Figure 1 or precursor therefor, admixing said sintering agent or precursor therefor with said uranium dioxide to give said sintering agent composition ranging from about 0.1% by weight to about 0.8% by weight of a sinterable mixture consisting essentially of said centering agent composition and uranium dioxide, forming the resulting mixture into a compact, sintering said compact at a temperature at which said sintering agent forms a liquid phase ranging from greater than about 1500° C. to a temperature at which there is no significant vaporization of said SiO 2 under conditions wherein the oxygen to uranium atomic ratio ranges from about 1.7 to about 2.25 to produce a sintered product having said average grain size and cooling said product to produce said sintered body, said precursor thermally decomposing below said sintering temperature.
Claim 2
Dependent Claim
241 words
A process for producing a sintered uranium dioxide body useful as nuclear fuel wherein the uranium dioxide grains have an average grain size ranging from about 30 microns to about 80 microns and wherein at least about 99% by volume of the uranium dioxide grains are each coated with glassy magnesium aluminosilicate phase leaving no significant portion thereof exposed, said body having a porosity ranging from about 2% by volume to less than about 10% by volume, which consists essentially of providing uranium dioxide power containing a fissionable substance, providing a sintering agent having a composition encompassed and defined by polygon ABCD excluding lines AB and CD of Figure 1 or precursor therefor, admixing said sintering agent or precursor therefor with said uranium dioxide to give said sintering agent composition ranging from about 0.1% by weight to about 0.8% by weight of a sinterable mixture consisting essentially of said centering agent composition and uranium dioxide, forming the resulting mixture into a compact, sintering said compact at a temperature at which said sintering agent forms a liquid phase ranging from greater than about 1500° C. to a temperature at which there is no significant vaporization of said SiO 2 under conditions wherein the oxygen to uranium atomic ratio ranges from about 1.7 to about 2.25 to produce a sintered product having said average grain size and cooling said product to produce said sintered body, said precursor thermally decomposing below said sintering temperature.
Claim 3
Dependent Claim
20 words
The process according to claim 1 wherein said oxygen to uranium atomic ratio ranges from about 2.00 to about 2.15.
Claim 4
Dependent Claim
28 words
The process according to claim 1 wherein said porosity of said sintered body ranges from about 4% by volume to about 8% by volume of said sintered body.
Claim 5
Dependent Claim
26 words
The process according to claim 1 wherein said sintering agent composition ranges from about 0.2% by weight to about 0.4% by weight of said sinterable mixture.
Claim 6
Dependent Claim
26 words
The process according to claim 1 wherein said sintering agent composition ranges from about 0.1% by weight to about 0.2% by weight of said sinterable mixture.
Claim 7
Dependent Claim
26 words
The process according to claim 1 wherein said sintering agent composition ranges from about 0.2% by weight to about 0.6% by weight of said sinterable mixture.
Claim 8
Dependent Claim
28 words
The process according to claim 1 wherein said sintering agent composition ranges from about 0.1% by weight to less than about 0.5% by weight of said sinterable mixture.
Claim 9
Dependent Claim
24 words
The process according to claim 1 wherein said sintering agent has a composition encompassed and defined by polygon EBCF excluding lines EB and CF.
Claim 10
Dependent Claim
25 words
The process according to claim 1 wherein said sintering agent has a composition encompassed and defined by polygon AEFD excluding lines AE, EF and FD.
Claim 11
Dependent Claim
18 words
The process according to claim 1 wherein said sintering temperature ranges from about 1540° C. to 1800° C.
Claim 12
Dependent Claim
12 words
The process according to claim 1 wherein said precursor is magnesium carbonate.
Claim 13
Dependent Claim
19 words
The process according to claim 1 wherein said sintering is carried out in a gaseous atmosphere of wet hydrogen.
Claim 14
Dependent Claim
26 words
The process according to claim 1 wherein said sintering is carried out in a gaseous atmosphere comprised of a mixture of carbon dioxide and carbon monoxide.
Claim 15
Dependent Claim
23 words
The process according to claim 1 wherein said average grain size of uranium dioxide ranges from about 30 microns to about 70 microns.
Claim 16
Dependent Claim
107 words
A nuclear fuel body consisting essentially of crystalline uranium dioxide grains and an amorphous glassy phase of magnesium aluminosilicate, said uranium dioxide grains having an average size ranging from about 30 microns to about 80 microns, said glassy phase being continuous and interconnecting, each grain of at least about 99% by volume of said uranium dioxide grains being coated with said glassy phase leaving no significant portion thereof exposed, said glassy phase ranging from about 0.1% by weight to about 0.8% by weight of said body, said body having a porosity ranging from about 2% by volume to less than about 10% by volume of said body.
Claim 17
Dependent Claim
107 words
A nuclear fuel body consisting essentially of crystalline uranium dioxide grains and an amorphous glassy phase of magnesium aluminosilicate, said uranium dioxide grains having an average size ranging from about 30 microns to about 80 microns, said glassy phase being continuous and interconnecting, each grain of at least about 99% by volume of said uranium dioxide grains being coated with said glassy phase leaving no significant portion thereof exposed, said glassy phase ranging from about 0.1% by weight to about 0.8% by weight of said body, said body having a porosity ranging from about 2% by volume to less than about 10% by volume of said body.
Claim 18
Dependent Claim
26 words
The body according to claim 15 wherein said glassy phase is comprised of a composition encompassed and defined by polygon GBCI excluding lines GB and CI.
Claim 19
Dependent Claim
26 words
The body according to claim 15 wherein said glassy phase is encompassed and defined by polygon HBC of FIG. 1 excluding line HB and point C.
Claim 20
Dependent Claim
25 words
The body according to claim 15 wherein said glassy phase is encompassed and defined by polygon EBCF of FIG. 1 excluding lines EB and CF.
Claim 21
Dependent Claim
38 words
The body according to claim 15 wherein said glassy phase is encompassed and defined by polygon GHCI of FIG. 1 excluding lines GH and CI and said body contains crystalline silicate phase in at least a detectable amount.
Claim 22
Dependent Claim
146 words
A nuclear fuel body consisting essentially of crystalline uranium dioxide grains, an amorphous glassy magnesium aluminosilicate phase and crystalline silicate phase, said uranium dioxide grains having an average size ranging from about 30 microns to about 80 microns, said glassy phase being continuous and interconnecting, each grain of at least about 99% by volume of said uranium dioxide grains being coated by said glassy phase leaving no significant portion thereof exposed, the total amount of said glassy and crystalline silicate phases ranging from about 0.1% by weight to about 0.8% by weight of said body, said glassy phase being present in an amount of at least about 0.05% by weight of said body, said crystalline silicate phase being present in at least a detectable amount, said body having a porosity ranging from about 2% by volume to less than about 10% by volume of said body.
Claim 23
Dependent Claim
146 words
A nuclear fuel body consisting essentially of crystalline uranium dioxide grains, an amorphous glassy magnesium aluminosilicate phase and crystalline silicate phase, said uranium dioxide grains having an average size ranging from about 30 microns to about 80 microns, said glassy phase being continuous and interconnecting, each grain of at least about 99% by volume of said uranium dioxide grains being coated by said glassy phase leaving no significant portion thereof exposed, the total amount of said glassy and crystalline silicate phases ranging from about 0.1% by weight to about 0.8% by weight of said body, said glassy phase being present in an amount of at least about 0.05% by weight of said body, said crystalline silicate phase being present in at least a detectable amount, said body having a porosity ranging from about 2% by volume to less than about 10% by volume of said body.
Claim 24
Dependent Claim
27 words
The nuclear fuel body according to claim 20 wherein said crystalline silicate phase is present in said glassy phase in pockets between said coated uranium dioxide grains.
Claim 25
Dependent Claim
36 words
The nuclear fuel body according to claim 20 wherein said crystalline silicate phase is present in said glassy phase in pockets between said coated uranium dioxide grains and also protrudes into said coated uranium dioxide grains.
Claim 26
Dependent Claim
26 words
The nuclear fuel body according to claim 20 wherein said glassy phase has a composition encompassed and defined by polygon GHCI excluding lines GH and CI.
Claim 27
Dependent Claim
34 words
The nuclear fuel body according to claim 20 wherein said crystalline silicate is selected from the group consisting of MgSiO 3 , Mg 2 SIO 4 , mullite, magnesium aluminosilicate and a mixture thereof.
Claim 28
Dependent Claim
25 words
The nuclear fuel body according to claim 20 wherein said porosity ranges from about 4% by volume to about 8% by volume of said body.
Claim 29
Dependent Claim
26 words
The nuclear fuel body according to claim 20 wherein said average size of said uranium dioxide grains ranges from about 40 microns to about 70 microns.
Claim 30
Dependent Claim
46 words
The nuclear fuel body according to claim 20 wherein said glassy phase is present in an amount greater than about 0.05% by weight of said body, and said crystalline silicate phase is present in an amount of at least about 0.01% by weight of said body.
Claim 31
Dependent Claim
24 words
The process according to claim 1 wherein said uranium dioxide grains have an average size ranging from about 40 microns to about 70 microns.
Claim 32
Dependent Claim
24 words
The process according to claim 1 wherein said uranium dioxide grains have an average size ranging from about 45 microns to about 60 microns.
Claim 33
Dependent Claim
59 words
The process according to claim 1 wherein a natural material is used to provide at least part of said sintering agent, said material when fired but below said sintering temperature having a fired composition consisting essentially of said part of said sintering agent and impurities in an amount of less than about 10% by weight of the fired composition.
Claim 34
Dependent Claim
26 words
The nuclear fuel body according to claim 15 wherein said uranium dioxide grains have an average size ranging from about 40 microns to about 70 microns.
Claim 35
Dependent Claim
26 words
The nuclear fuel body according to claim 15 wherein said uranium dioxide grains have an average size ranging from about 45 microns to about 60 microns.
Claim 36
Dependent Claim
26 words
The nuclear fuel body according to claim 20 wherein said uranium dioxide grains have an average size ranging from about 45 microns to about 60 microns.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1992-09-25 | 1993-03-27 | 1993-09-26 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1996-09-25 | 1997-03-27 | 1997-09-26 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2000-09-25 | 2001-03-27 | 2001-09-26 | $7700.00 | Window Closed / Lapsed |