Secondary electrical energy storage device and electrode therefor

Claim 2

A secondary electrical energy storage device comprising a housing having an electrically non-conductive interior surface and a moisture impervious outer surface or laminate surface having at least one cell positioned in said housing, each cell comprising a pair of electroconductive electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte characterized in that at least one of said electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous material as the active energy storing component of said electrode, said material characterized in that it has a Young's modulus of 1 million psi (6.9 GP a) to about 55 million psi, an aspect ratio of surface area to diameter and/or thickness of greater than 100 to 1, a surface area of between about 0.1 and about 10 square meters per gram, and undergoes a physical dimensional change of less than about 5% during repeated electrical charge and discharge cycling.

Claim 3

A secondary electrical storage device as claimed in claim 1, wherein the electrolyte comprises a non-conductive chemically stable, non-aqueous solvent and an ionizable salt dissolved therein.

Claim 4

A secondary electrical energy storage device as claimed in claim 2, wherein the solvent is selected from compounds having oxygen, sulfur, and/or nitrogen atoms bound to carbon atoms in an electrochemically, non-reactive state and wherein said salt is an alkali metal.

Claim 5

A secondary electrical energy storage device as claimed in claim 3, wherein the electrolyte solvent is propylene carbonate and the alkali metal salt is lithium perchlorate.

Claim 6

A secondary electrical energy storage device comprising a housing having an electrically non-conductive interior surface and a moisture impervious outer surface or laminate structure having at least one cell positioned in said housing, each cell comprising a pair of electroconductive electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte characterized in that all of said electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous material as the active storing component of said electrode, said material being characterized in that is has a Young's modulus of 1 million psi (6.9 GPa) to about 55 million psi, an aspect ratio of surface area to diameter and/or thickness of greater than 100 to 1 a surface area of between about 0.1 and about 10 square meters per gram, undergoes a physical dimensional change of less than about 5% during repeated electrical charge and discharge cycling, and has a self-contained structural integrity in sizes of 1 to 144 square inches.

Claim 7

A secondary electrical energy storage device comprising a housing having an electrically non-conductive interior surface and a moisture impervious outer surface or laminate structure having at least one cell positioned in said housing, each cell comprising a pair of electroconductive electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte characterized in that all of said electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous material as the active storing component of said electrode, said material being characterized in that is has a Young's modulus of 1 million psi (6.9 GPa) to about 55 million psi, an aspect ratio of surface area to diameter and/or thickness of greater than 100 to 1 a surface area of between about 0.1 and about 10 square meters per gram, undergoes a physical dimensional change of less than about 5% during repeated electrical charge and discharge cycling, and has a self-contained structural integrity in sizes of 1 to 144 square inches.

Claim 8

A secondary electrical energy storage device comprising a housing having an electrically non-conductive interior surface and a moisture impervious outer surface or laminate structure having at least one cell positioned in said housing, each cell comprising at least one pair of electroconductive electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte characterized in that all of said electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous material as the active energy storing component of said electrode, said material having a Young's modulus of 1 million psi (6.9 GPa) to about 55 million psi, undergoes a physical dimensional change of less than about 5% during repeated electrical charge and discharge cycling, a surface area of between about 0.1 and about 50 square meters per gram, has a self contained structural integrity in sizes of 1 to 144 square inches an aspect ratio or equivalent ratio of surface area to diameter and/or thickness of greater than 100 to 1, and can sustain more than 100 electrical discharge cycles of greater than 70% depth of discharge at greater than 70% coulombic efficiency without any appreciable damage to the structural integrity of the material, and having the freedom of choice of polarity on recharge and the ability to be partially and/or fully reversed polarized without harm.

Claim 9

A secondary electrical energy storage device comprising a housing having an electrically non-conductive interior surface and a moisture impervious outer surface or laminate structure having at least one cell positioned in said housing, each cell comprising at least one pair of electroconductive electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte characterized in that all of said electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous material as the active energy storing component of said electrode, said material having a Young's modulus of 1 million psi (6.9 GPa) to about 55 million psi, undergoes a physical dimensional change of less than about 5% during repeated electrical charge and discharge cycling, a surface area of between about 0.1 and about 50 square meters per gram, has a self contained structural integrity in sizes of 1 to 144 square inches an aspect ratio or equivalent ratio of surface area to diameter and/or thickness of greater than 100 to 1, and can sustain more than 100 electrical discharge cycles of greater than 70% depth of discharge at greater than 70% coulombic efficiency without any appreciable damage to the structural integrity of the material, and having the freedom of choice of polarity on recharge and the ability to be partially and/or fully reversed polarized without harm.

Claim 10

A secondary electrical energy storage device as claimed in claim 6 having a maximum power density of over 0.31 watts per gram of active positive carbon electrode for a 40 second pulse period at full change.

Claim 11

A secondary electrical energy storage device comprising a housing at least one cell positioned in said housing, each cell comprising a pair of electro conductive positive and negative electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte characterized in that at least one of said electrodes of each cell comprises an electrically conductive carbonaceous fibrous material having a Young's modulus of 1 million psi (6.9 (GPa) to about 55 million psi, an aspect ratio of surface area to diameter and/or thickness of greater than 100 to 1, and a surface area of between about 0.1 and about 10 square meters per gram.

Claim 12

A secondary electrical energy storage device comprising a housing at least one cell positioned in said housing, each cell comprising a pair of electro conductive positive and negative electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte characterized in that at least one of said electrodes of each cell comprises an electrically conductive carbonaceous fibrous material having a Young's modulus of 1 million psi (6.9 (GPa) to about 55 million psi, an aspect ratio of surface area to diameter and/or thickness of greater than 100 to 1, and a surface area of between about 0.1 and about 10 square meters per gram.

Claim 13

A secondary electrical energy storage device comprising a housing having at least one cell positioned in said housing, each cell comprising a pair of electroconductive electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte, characterized in that all of said electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous sheet material having a Young's modulus of 1 million psi (6.9 GPa) to about 55 million psi, an aspect ratio of surface area to diameter and/or thickness of greater than 100 to 1, a surface area of between about 0.1 and about 10 square meters per gram, undergoes a physical dimensional change of less than about 5% during repeated electrical charge and discharge cycling, and has a self contained structural integrity in sizes of 1 to 144 square inches.

Claim 14

A secondary electrical energy storage device comprising a housing having at least one cell positioned in said housing, each cell comprising a pair of electroconductive electrodes electrically insulated from contact, said housing containing a substantially non-aqueous electrolyte, characterized in that all of said electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous sheet material having a Young's modulus of 1 million psi (6.9 GPa) to about 55 million psi, an aspect ratio of surface area to diameter and/or thickness of greater than 100 to 1, a surface area of between about 0.1 and about 10 square meters per gram, undergoes a physical dimensional change of less than about 5% during repeated electrical charge and discharge cycling, and has a self contained structural integrity in sizes of 1 to 144 square inches.

Claim 15

A secondary electrical energy storage device comprising a housing having at least one cell positioned in said housing, each cell comprising at least one pair of contact, said housing containing a substantially non-aqueous electrolyte, characterized in that all of said positive electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous material said material having a Young's modulus of 1 million psi (6.9 GPa) to about 55 million psi, a surface area of between about 0.1 and about 50 square meters per gram, a self contained structural integrity in sizes of 1 to 144 square inches an aspect ratio or equivalent ratio of surface area to diameter and/or thickness of greater than 100 to 1, and can sustain more than 100 electrical discharge cycles of greater than 70% depth of discharge at greater than 70% coulombic efficiency and having the freedom of choice of polarity on recharge and the ability to be partially and/or fully reversed polarized without harm.

Claim 16

A secondary electrical energy storage device comprising a housing having at least one cell positioned in said housing, each cell comprising at least one pair of contact, said housing containing a substantially non-aqueous electrolyte, characterized in that all of said positive electrodes of each cell is an electrode which comprises an electrically conductive carbonaceous material said material having a Young's modulus of 1 million psi (6.9 GPa) to about 55 million psi, a surface area of between about 0.1 and about 50 square meters per gram, a self contained structural integrity in sizes of 1 to 144 square inches an aspect ratio or equivalent ratio of surface area to diameter and/or thickness of greater than 100 to 1, and can sustain more than 100 electrical discharge cycles of greater than 70% depth of discharge at greater than 70% coulombic efficiency and having the freedom of choice of polarity on recharge and the ability to be partially and/or fully reversed polarized without harm.