Abstract Plate-like magnetite particles, plate-like maghemite particles and the processes for producing these particles are herein disclosed. The plate-like magnetite particles and the plate-like maghemite particles provided according to the present invention are fine plate-like particles which are poreless and non-sintered as the plate-like magnetite particles are produced directly from an aqueous solution and these plate-like magnetite particles are oxidized by heating to produce the plate-like maghemite particles. Therefore, these particles can be filled to a high density in a vehicle or resin, have good dispersibility and orientability and are also high in a degree of particle contact, so that they are suited for use as electromagnetic wave absorbing and shielding material, magnetic material for magnetic recording, black or brown pigment for paints and colorant for rubber and plastic products.
A process for producing poreless and non-sintered plate-like magnetite particles having an average plate surface diameter of 0.03 to 0.50 μm and a specific surface area of 7 to 30 m 2 /g, which process comprises mixing an aqueous solution of a ferrous salt and an aqueous solution of an alkali carbonate to form an aqueous solution containing FeCO 3 , and passing an O 2 -containing gas through said FeCO 3 -containing solution to oxidize the FeCO 3 to form the plate-like magnetite particles, wherein said mixing is carried out by reacting said ferrous salt and said alkali carbonate at a molar ratio defined by the following formula (I): ##EQU6## and said oxidization is carried out at a temperature in the range of 75° to 100° C. and adding, prior to the oxidization and before passing the oxygen-containing gas therethrough, an aliphatic oxycarboxylic acid or a salt thereof in an amount of 0.01 to 2.0 mol % based on Fe to either of said aqueous solution of ferrous salt, said aqueous solution of alkali carbonate or said FeCO 3 -containing aqueous solution.
Claim 2
Dependent Claim
183 words
A process for producing poreless and non-sintered plate-like magnetite particles having an average plate surface diameter of 0.03 to 0.50 μm and a specific surface area of 7 to 30 m 2 /g, which process comprises mixing an aqueous solution of a ferrous salt and an aqueous solution of an alkali carbonate to form an aqueous solution containing FeCO 3 , and passing an O 2 -containing gas through said FeCO 3 -containing solution to oxidize the FeCO 3 to form the plate-like magnetite particles, wherein said mixing is carried out by reacting said ferrous salt and said alkali carbonate at a molar ratio defined by the following formula (I): ##EQU6## and said oxidization is carried out at a temperature in the range of 75° to 100° C. and adding, prior to the oxidization and before passing the oxygen-containing gas therethrough, an aliphatic oxycarboxylic acid or a salt thereof in an amount of 0.01 to 2.0 mol % based on Fe to either of said aqueous solution of ferrous salt, said aqueous solution of alkali carbonate or said FeCO 3 -containing aqueous solution.
Claim 3
Dependent Claim
62 words
A process for producing poreless and non-sintered plate-like maghemite particles having an average plate surface diameter of 0.03 to 0.50 μm and a specific surface area of 7 to 30 m 2 /g, which comprises subjecting the plate-like magnetite particles obtained from the process of claim 1 to oxidation by heating them in air at a temperature of 200° to 400° C.