Interlocking wedge for pleated paper filter element

Claim 2

In a filter element of the type having a plurality of pleated paper filter panels secured in a frame in a zig-zag configuration with plural apexes adjacent both the upstream and downstream ends of the frame, forming plural wedge-shaped air inlet and outlet spaces and a plurality of elongated V-shaped spacing wedges disposed in the downstream wedge-shaped air outlet spaces adjacent said panels, the improvement comprising portions of said wedges extending transversely through one of said outlets in the downstream end of said frame, said portions being of a reduced transverse dimension so as to define a pair of oppositely disposed recessed areas in each of said wedges adjacent the downstream end of said frame, said recessed areas receiving portions of said downstream end of said frame and defining interference fits therebetween adjacent said air outlets thereby interlocking said wedges with said frame to prevent lateral separation of said wedges with respect to said frame upon said element being subjected to uneven loading.

Claim 3

The improvement of claim 1 wherein said frame defines a plurality of inwardly directed annular flanges disposed about the perimeter of each of said air outlets for retaining the downstream apexes of said panels in place and the reduced transverse dimension of each of said wedges being substantially equal to the thickness of one of said arcuate flanges whereby said interference fit is obtained without reducing the transverse dimension between adjacent annular flanges.

Claim 4

In a filter element of the type having a plurality of pleated paper filter panels secured in a frame in a zig-zag configuration with plural apexes adjacent both the upstream and downstream ends of the frame, forming plural wedge-shaped air inlet and air outlet spaces, the frame including a plurality of inwardly directed annular flanges disposed about the perimeter of each of said air outlets for retaining the downstream apexes of said panels in place, and a plurality of elongated V-shaped spacing wedges disposed in the downstream wedge-shaped air outlet spaces, said wedges defining integrally formed lateral flanges extending the length thereof and disposed adjacent said panels to provide a contact support surface for said panels, the improvement comprising: portions of each of said wedges extending through one of said air outlets in the downstream end of said frame, said portions being of a reduced transverse dimension so as to define a pair of oppositely disposed recessed areas in each of said wedges adjacent the downstream end of said frame, said recessed areas receiving portions of said downstream end of said frame and defining interference fits therebetween adjacent said air outlets thereby interlocking said wedges with said frame to prevent lateral separation of said wedges with respect to said frame upon said element being subject to uneven loading, said recessed areas being defined by an inward displacement of the lateral flanges on said wedges in said portion, and said displacement being substantially equal to the thickness of one of said annular flanges in said frame.

Claim 5

In a filter element of the type having a plurality of pleated paper filter panels secured in a frame in a zig-zag configuration with plural apexes adjacent both the upstream and downstream ends of the frame, forming plural wedge-shaped air inlet and air outlet spaces, the frame including a plurality of inwardly directed annular flanges disposed about the perimeter of each of said air outlets for retaining the downstream apexes of said panels in place, and a plurality of elongated V-shaped spacing wedges disposed in the downstream wedge-shaped air outlet spaces, said wedges defining integrally formed lateral flanges extending the length thereof and disposed adjacent said panels to provide a contact support surface for said panels, the improvement comprising: portions of each of said wedges extending through one of said air outlets in the downstream end of said frame, said portions being of a reduced transverse dimension so as to define a pair of oppositely disposed recessed areas in each of said wedges adjacent the downstream end of said frame, said recessed areas receiving portions of said downstream end of said frame and defining interference fits therebetween adjacent said air outlets thereby interlocking said wedges with said frame to prevent lateral separation of said wedges with respect to said frame upon said element being subject to uneven loading, said recessed areas being defined by an inward displacement of the lateral flanges on said wedges in said portion, and said displacement being substantially equal to the thickness of one of said annular flanges in said frame.