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Multi-layer laminates of microporous films

Assignee: 3M Co
•
Filing: 1988-10-14
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Granted: 1989-09-05
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Expires: 2008-10-14
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Abstract

Abstract Multi-layer, microporous polyolefin sheet materials are provided. The sheet materials comprise at least two microporous polyolefin layers, the layers being autogenously bonded and having substantially the same porosity as prior to bonding.

Inventors

  • 👤 James S. Mrozinski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 15:19
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/32; B01; B01D; B01D67/00; B01D67/0002; B01D67/0023; B01D67/0025; B01D67/0027; B01D67/003; B01D69/00; B01D69/12; B01D69/1214; B01D71/00; B01D71/06; B01D71/26; B01D71/261; B01D71/262; B32B27/06; B32B27/08; B32B27/18; B32B27/24; B32B5/00; B32B5/22; B32B5/32; C; C08; C08J; C08J5/00; C08J5/12; C08J5/122; C08J9/00; C08J9/28; H; H01; H01M; H01M50/00; H01M50/40; H01M50/409; H01M50/411; H01M50/414; H01M50/417; H01M50/449; H01M50/454; H01M50/489; H01M50/491; B01D2323/00; B01D2323/15; B01D2323/16; B32B38/00; B32B38/16; B32B38/164; B32B2038/168; B32B2305/00; B32B2305/02; B32B2305/026; B32B2307/00; B32B2307/50; B32B2307/514; B32B2323/00; B32B2323/04; B32B2323/10; C08J2201/00; C08J2201/04; C08J2201/052; C08J2201/054; C08J2201/0542; C08J2201/0543; C08J2201/0545; C08J2201/0546; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y10; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249978; Y10T428/249979; Y10T428/249981

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 27 words
Multi-layer, microporous polyolefin sheet materials comprising at least two microporous polyolefin layers, the layers being autogenously bonded and having substantially the same porosity as prior to bonding.
Claim 2
Dependent Claim 27 words
Multi-layer, microporous polyolefin sheet materials comprising at least two microporous polyolefin layers, the layers being autogenously bonded and having substantially the same porosity as prior to bonding.
Claim 3
Dependent Claim 13 words
The sheet material of claim 1 wherein said layers have the same porosities.
Claim 4
Dependent Claim 12 words
The sheet material of claim 1 wherein said layers have different porosities.
Claim 5
Dependent Claim 15 words
The sheet material of claim 1 wherein said layers are of the same polyolefin material.
Claim 6
Dependent Claim 14 words
The sheet material of claim 1 wherein said layers are of different polyolefin material.
Claim 7
Dependent Claim 16 words
The sheet material of claim 1 wherein said polyolefin is polyethylene, polypropylene or a combination thereof.
Claim 8
Independent Claim 127 words
A method of making multi-layer, microporous polyolefin sheet materials comprising the steps of (a) forming at least two microporous polyolefin layers by melt blending the polyolefin with an additive which is miscible with the polymer at the melt temperature of the blend but which phase separates on cooling, forming a layer from the solution, cooling the layer at a rate and to a temperature to initiate non-equilibrium phase separation, and cooling to solidify the layer; (b) extracting the additive from each layer with a solvent capable of swelling the polyolefin and contacting the solvent wet layers or contacting the solvent wet layers and extracting the additives from the contacting layers; and (c) drying the contacting layers to remove the solvent and effect bonding between the contacting layers.
Claim 9
Independent Claim 127 words
A method of making multi-layer, microporous polyolefin sheet materials comprising the steps of (a) forming at least two microporous polyolefin layers by melt blending the polyolefin with an additive which is miscible with the polymer at the melt temperature of the blend but which phase separates on cooling, forming a layer from the solution, cooling the layer at a rate and to a temperature to initiate non-equilibrium phase separation, and cooling to solidify the layer; (b) extracting the additive from each layer with a solvent capable of swelling the polyolefin and contacting the solvent wet layers or contacting the solvent wet layers and extracting the additives from the contacting layers; and (c) drying the contacting layers to remove the solvent and effect bonding between the contacting layers.
Claim 10
Dependent Claim 11 words
The method of claim 7 further comprising orienting said sheet materials.

References Cited (Backward Citations)

US4187390A Cited
US4247498A Cited
US4385093A Cited
US4478665A Cited
US4539256A Cited
US4650730A Cited
US4726989A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-09-04 1993-03-06 1993-09-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-09-04 1997-03-06 1997-09-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-09-04 2001-03-06 2001-09-05 $7700.00 Window Closed / Lapsed

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