← Back to Patent Explorer
US4861407A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for adhesive bonding articles via pretreatment with energy beams

Assignee: Dow Chemical Co
•
Filing: 1987-10-16
•
Granted: 1989-08-29
•
Expires: 2007-10-16
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A method for adhesively bonding a first body to a second body, the first body comprising a metallic substrate, such as a piece of steel, or comprising a metallic substrate and a filler therein, such as ceramic fiber reinforced aluminum, the second body comprising any type of substrate, such as a piece of glass, plastic or metal. The first body is pretreated by placing it in the path of an energy beam, such as a laser beam, to form projections on the metallic substrate by evaportion and/or melting of the metallic substrate of the first body, substantially all of the projections being less than 20 micrometers in height, or to expose filler by evaporation of the metallic substrate of the first body. The second body can be untreated, pretreated as above or pretreated another way, such as by solvent washing or sandblasting. An adhesive is then coated on the pretreated area of the first body and the first body adhered to the second body. The cured adhesive interlocks with the projections and/or the exposed filler to produce a stronger bond. Similarly, an object, such as a rubber gasket, can be molded to a so-pretreated body so that the cured molding compound interlocks with the projections and/or the exposed filler to produce a stronger bond between the molded object and the so-pretreated body. The invention is also an article made by the method.

Inventors

  • 👤 Curtis L. Volkmann
  • 👤 John J. Kester
  • 👤 Gregory A. Stevens

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 22:17
CPC Classifications
B; B32; B32B; B32B38/00; B32B38/0008; B29; B29C; B29C59/00; B29C59/16; B29C66/00; B29C66/01; B29C66/02; B29C66/028; B23; B23K; B23K2103/00; B23K2103/02; B23K2103/04; B29C35/00; B29C35/02; B29C35/08; B29C35/0805; B29C2035/0838; B29C66/022; B29C66/0224; B29C66/02245; B29C66/026; B32B2310/00; B32B2310/08; B32B2310/0806; B32B2310/0843; H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0306; H05K1/0313; H05K1/0353; H05K1/0366; H05K3/00; H05K3/0011; H05K3/0017; H05K3/38; H05K3/381; H05K3/382

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 174 words
A method for adhesively bonding a first body to a second body, the first body having a metallic substrate, the method comprising the steps of pretreating an area of the first body, contacting an adhesive agent with a member of the group consisting of the pretreated area of the first body or an area of the second body, and then joining the first body with the second body so that the adhesive agent is interposed between the pretreated area of the first body and the area of the second body, the improvement which comprises as the step of pretreating an area of the first body; placing the first body in the path of an energy beam having a selected energy density of from 0.001 to 1,000 joules/cm 2 for a duration of from 0.1 to 100 nanoseconds effective to form projections on the metallic substrate of the first body, the projections formed by melting of the metallic substrate of the first body, substantially all of the projections being less than 20 micrometers in height.
Claim 2
Independent Claim 174 words
A method for adhesively bonding a first body to a second body, the first body having a metallic substrate, the method comprising the steps of pretreating an area of the first body, contacting an adhesive agent with a member of the group consisting of the pretreated area of the first body or an area of the second body, and then joining the first body with the second body so that the adhesive agent is interposed between the pretreated area of the first body and the area of the second body, the improvement which comprises as the step of pretreating an area of the first body; placing the first body in the path of an energy beam having a selected energy density of from 0.001 to 1,000 joules/cm 2 for a duration of from 0.1 to 100 nanoseconds effective to form projections on the metallic substrate of the first body, the projections formed by melting of the metallic substrate of the first body, substantially all of the projections being less than 20 micrometers in height.
Claim 3
Dependent Claim 14 words
The method of claim 1 wherein said energy beam is generated by a laser.
Claim 4
Dependent Claim 13 words
The method of claim 2 wherein the first body comprises an aluminum substrate.
Claim 5
Dependent Claim 13 words
The method of claim 2 wherein the first body comprises a titanium substrate.
Claim 6
Dependent Claim 13 words
The method of claim 2 wherein the first body comprises a copper substrate.
Claim 7
Dependent Claim 13 words
The method of claim 2 wherein the first body comprises a steel substrate.
Claim 8
Dependent Claim 13 words
The method of claim 6 wherein the first body comprises a magnesium substrate.
Claim 9
Independent Claim 160 words
A method for adhesively bonding a first body to a second body, the first body comprising a metallic substrate and a filler therein, the method comprising the steps of pretreating an area of the first body, contacting an adhesive agent with a member of the group consisting of the pretreated area of the first body or an area of the second body, and then joining the first body with the second body so that the adhesive agent is interposed between the pretreated area of the first body and the area of the second body, the improvement which comprises as the step of pretreating an area of the first body; placing the first body in the path of an energy beam having a selected energy density of from 0.001 to 1,000 joules/cm 2 for a duration of from 0.1 to 100 nanoseconds effective to expose the filler of the first body by evaporation of the metallic substrate of the first body.
Claim 10
Independent Claim 160 words
A method for adhesively bonding a first body to a second body, the first body comprising a metallic substrate and a filler therein, the method comprising the steps of pretreating an area of the first body, contacting an adhesive agent with a member of the group consisting of the pretreated area of the first body or an area of the second body, and then joining the first body with the second body so that the adhesive agent is interposed between the pretreated area of the first body and the area of the second body, the improvement which comprises as the step of pretreating an area of the first body; placing the first body in the path of an energy beam having a selected energy density of from 0.001 to 1,000 joules/cm 2 for a duration of from 0.1 to 100 nanoseconds effective to expose the filler of the first body by evaporation of the metallic substrate of the first body.
Claim 11
Dependent Claim 14 words
The method of claim 8 wherein said energy beam is generated by a laser.
Claim 12
Dependent Claim 13 words
The method of claim 9 wherein the first body comprises an aluminum substrate.
Claim 13
Dependent Claim 13 words
The method of claim 9 wherein the first body comprises a titanium substrate.
Claim 14
Dependent Claim 13 words
The method of claim 9 wherein the first body comprises a copper substrate.
Claim 15
Dependent Claim 13 words
The method of claim 9 wherein the first body comprises a steel substrate.
Claim 16
Dependent Claim 13 words
The method of claim 9 wherein the first body comprises a magnesium substrate.

References Cited (Backward Citations)

US3193424A Cited
US4004050A Cited
US4525250A Cited
US4341823A Cited
US4565115A Cited
US4746390A Cited
US4619339A Cited
US4632204A Cited
US4561516A Cited
US4615763A Cited
US4672885A Cited
EP0233755A2 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-08-28 1993-02-27 1993-08-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-08-28 1997-02-27 1997-08-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-08-28 2001-02-27 2001-08-29 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag