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US4860510A Expired / Lapsed US ⏱️ 0.0 years remaining

Modular protective surfacing member

Assignee: Connor Sport Court International LLC
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Filing: 1988-03-14
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Granted: 1989-08-29
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Expires: 2008-03-14
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Abstract

Abstract A modular tile for interlocking with other similar tiles to form a surface covering which provides a cushioned surface suitable for use in an outdoor playground environment which allows water to substantially flow thereunder for purposes of draining free from the tile. The tile includes a flat support grid having a top and bottom surface and including a repeating pattern of inersection cross members which are integrally formed with interstitial openings therebetween. A plurality of support legs are attached at the bottom surface of the support gird to raise the grid above the supporting surface of concrete or other material. Means are provided around the perimeter of the support grid to allow attachment of additional grids in an interlocking manner. A cushion plate having top and bottom surfaces is adhered to the top of the support grid to form an integral tile which cooperatively provides impact protection for playing children, as well as increased comfort, yet which enables flow of water and protection of tile structure against mildew and other water damage.

Inventors

  • 👤 Daniel Kotler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 16:48
CPC Classifications
E; E04; E04F; E04F15/00; E04F15/02; E04F15/10; E01; E01C; E01C13/00; E01C13/04; E01C13/045; Y; Y10; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249976

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 193 words
A modular tile for interlocking with other similar tiles to form a floor or ground covering which provides a cushioned impact object but which allows water to substantially flow thereunder for purposes of draining free from the tile, said tile comprising: a flat plastic support grid having top and bottom surfaces and including a repeating pattern of intersecting cross members integrally formed with interstitial openings therebetween communicating through the grid, said cross members being integrally joined at cross junctions; a plurality of resilient support legs of common length integrally coupled to a base side of the cross junctions in general perpendicular orientation with respect to the support grid; means coupled around the perimeter of the support grid for joining the grid at each edge to additional grids in interlocking manner; a foamed, closed-cell resilient, cushion plate having top and bottom surfaces and width dimensions substantially the same as those of the support grid, said top surface being adapted for foot traffic, said bottom surface being adapted for attachment at the top surface of the support grid; and means for integral attachment of the cushion plate at the top surface of the support grid.
Claim 2
Dependent Claim 193 words
A modular tile for interlocking with other similar tiles to form a floor or ground covering which provides a cushioned impact object but which allows water to substantially flow thereunder for purposes of draining free from the tile, said tile comprising: a flat plastic support grid having top and bottom surfaces and including a repeating pattern of intersecting cross members integrally formed with interstitial openings therebetween communicating through the grid, said cross members being integrally joined at cross junctions; a plurality of resilient support legs of common length integrally coupled to a base side of the cross junctions in general perpendicular orientation with respect to the support grid; means coupled around the perimeter of the support grid for joining the grid at each edge to additional grids in interlocking manner; a foamed, closed-cell resilient, cushion plate having top and bottom surfaces and width dimensions substantially the same as those of the support grid, said top surface being adapted for foot traffic, said bottom surface being adapted for attachment at the top surface of the support grid; and means for integral attachment of the cushion plate at the top surface of the support grid.
Claim 3
Dependent Claim 20 words
A modular tile as defined in claim 1 wherein the closed-cell cushion plate is fabricated from closed cell foam polymer.
Claim 4
Dependent Claim 31 words
A modular tile as defined in claim 1, wherein the cushion plate has a side wall which is substantially configured with a vertical, squared side wall of a second cushion plate.
Claim 5
Dependent Claim 47 words
A modular tile as defined in claim 1, wherein the cushion plate includes at least one edge having a deep champfer providing a taper which extends substantially from the top surface of the cushion plate to the bottom surface thereof, thereby forming a slanting terminal perimeter edge.
Claim 6
Dependent Claim 38 words
A modular tile as defined in claim 1, wherein the cushion plate comprises a foamed polymer having a density in the range of 2 to 10 pounts per cubic foot and a thickness of at least 6 millimeters.
Claim 7
Dependent Claim 38 words
A modular tile as defined in claim 1, wherein the cushion plate comprises a foamed polymer having a density in the range of 5.5 to 7 pounds per cubic foot and a thickness of at least 1.0 centimeters.
Claim 8
Dependent Claim 33 words
A modular tile as defined in claim 1, wherein the means of attachment comprises adhesive means adhered between the bottom surface of the cushion plate and the top surface of the support grid.
Claim 9
Dependent Claim 15 words
A modular tile as defined in claim 7, wherein the adhesive. means comprises epoxy material.
Claim 10
Dependent Claim 38 words
A modular tile as defined in claim 8, wherein the adhesive means extends into the interstitial openings to form an interlocking adhesive projection which extends around the cross members and mechanically anchors the cushion to the support grid.

References Cited (Backward Citations)

US1501739A Cited
US2503174A Cited
US3795180A Cited
US3922409A Cited
US3911190A Cited
US4109439A Cited
US4167599A Cited
US4512044A Cited
US4727697A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-08-28 1993-02-27 1993-08-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-08-28 1997-02-27 1997-08-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-08-28 2001-02-27 2001-08-29 $7700.00 Window Closed / Lapsed

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