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US4859215A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymeric membrane for gas separation

Assignee: Air Products and Chemicals Inc
•
Filing: 1988-05-02
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Granted: 1989-08-22
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Expires: 2008-05-02
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Abstract

Abstract The present invention is a modified polymeric membrane having improved selectivity for separating gas mixtures. The membrane comprises a silyl substituted polyacetylene polymer to which has been added 5 to 50 wt. % of an additive which is miscible with the polymer, has a boiling point >300 DEG C. at atmospheric pressure, is soluble in a common solvent for the polymer and increases the selectivity ratio of O2/N2 by at least 15% over the polymer without the additive.

Inventors

  • 👤 Michael Langsam
  • 👤 Pushpinder S. Puri
  • 👤 Madhu Anand
  • 👤 Daniel V. Laciak

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 23:41
CPC Classifications
B; B01; B01D; B01D67/00; B01D67/0081; B01D67/0088; B01D67/0002; B01D67/0009; B01D67/0011; B01D67/00111; B01D2323/00; B01D2323/12

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 197 words
A polymeric membrane having improved selectivity for use in separating a feed gas mixture containing at least two gaseous components, said membrane comprising a polymer having the general structural formula: ##STR7## wherein R 1 is a linear or branched C 1 -C 4 alkyl group; R 2 and R 3 are independently linear or branched C 1 -C 4 alkyl groups; R 4 is a linear or branched C 1 -C 12 alkyl group or aryl group; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100 and n is 0 or 1, to which has been added between about 5 and 50 wt. % of an additive which is miscible with said polymer, has a boiling point>300° C. at atmospheric pressure, is soluble in a common solvent for the polymer, and increases the selectivity ratio for O 2 /N 2 by at least 15% over the polymer without said additive, and wherein said additive is selected from the group consisting of: silicon oils, non-ionic surfactants, hydrocarbon oils, flame retardant additives, epoxides, natural oils, liquid poly(vinyl chloride) stabilizers, aromatic compounds containing nitrogen groups, aromatic compounds containing sulfur groups, and mixtures thereof.
Claim 2
Dependent Claim 197 words
A polymeric membrane having improved selectivity for use in separating a feed gas mixture containing at least two gaseous components, said membrane comprising a polymer having the general structural formula: ##STR7## wherein R 1 is a linear or branched C 1 -C 4 alkyl group; R 2 and R 3 are independently linear or branched C 1 -C 4 alkyl groups; R 4 is a linear or branched C 1 -C 12 alkyl group or aryl group; X is a C 1 -C 3 alkyl group or phenyl; m is at least 100 and n is 0 or 1, to which has been added between about 5 and 50 wt. % of an additive which is miscible with said polymer, has a boiling point>300° C. at atmospheric pressure, is soluble in a common solvent for the polymer, and increases the selectivity ratio for O 2 /N 2 by at least 15% over the polymer without said additive, and wherein said additive is selected from the group consisting of: silicon oils, non-ionic surfactants, hydrocarbon oils, flame retardant additives, epoxides, natural oils, liquid poly(vinyl chloride) stabilizers, aromatic compounds containing nitrogen groups, aromatic compounds containing sulfur groups, and mixtures thereof.
Claim 3
Dependent Claim 18 words
A polymeric membrane in accordance with claim 1 wherein the polymer is poly(trimethylsilypropyne) having the structural formula: ##STR8##
Claim 4
Dependent Claim 27 words
A polymeric membrane in accordance with claim 1 wherein the additive is a hydrocarbon oil chosen from the family of aliphatic. naphthenic, and aromatic petroleum process oils.
Claim 5
Dependent Claim 26 words
A polymeric membrane in accordance with claim 1 wherein the additive is a flame retardant additive chosen from phosphate esters, brominated aliphatic or brominated aromatic substances.
Claim 6
Dependent Claim 34 words
A polymeric membrane in accordance with claim 1 wherein the additive is an epoxide chosen from the family of cycloaliphatic epoxies, digylicdyl ethers, epoxidized soybean oil, epoxidized linseed oil, and epoxidized unsaturated hydrocarbon precursors.
Claim 7
Dependent Claim 33 words
A polymeric membrane in accordance with claim 1 wherein the additive is a natural oil chosen from the family of soybean oil, sunflower oil, palm oil, corn oil, linseed oil, and vegetable oil.
Claim 8
Dependent Claim 28 words
A polymeric membrane in accordance with claim 1 wherein the additive is of the family of liquid poly(vinyl chloride) stabilizers including barium-cadium, barium-cadium-zinc, octyl tin, and methyl tin.
Claim 9
Dependent Claim 16 words
A polymeric membrane in accordance with claim 1 where the silicone atom is replaced by germanium.
Claim 10
Dependent Claim 26 words
A polymeric membrane in accordance with claim 1 where the polymer is a copolymer comprised of different structural units of the general formula of claim 1.
Claim 11
Dependent Claim 32 words
A polymeric membrane in accordance with claim 1 wherein the polymer is a copolymer comprised of at least 50 wt. % of the structural units of the general formula of claim 1.
Claim 12
Dependent Claim 35 words
A polymeric membrane in accordance with claim 1 wherein the polymer is a block or graft copolymer comprised of at least 50 wt. % of the structural units of the general formula of claim 1.
Claim 13
Dependent Claim 14 words
A polymeric membrane in accordance with claim 1 wherein R 1 =CH 3 .
Claim 14
Dependent Claim 23 words
A polymeric membrane in accordance with claim 1 wherein R 2 , R 3 , and R 4 are independently CH 3 .
Claim 15
Dependent Claim 20 words
A polymeric membrane in accordance with claim 1 wherein the membrane is utilized for separating O 2 /N 2 mixtures.
Claim 16
Dependent Claim 49 words
A polymeric membrane in accordance with claim 1 wherein the membrane is utilized for separating gas mixtures selected from the group consisting of: CO 2 /CH 4 , CO 2 /.N 2 , He/N 2 , H 2 /N 2 , He/CH 4 and H 2 /CH 4 .
Claim 17
Dependent Claim 86 words
A process for separating components of a gas mixture containing at least two components, said process comprising bringing said gas mixture into contact with the polymeric membrane of claim 1 such that one component of said gas mixture permeates through the polymeric membrane at a faster rate than at least one other component to selectively separate the components of said gas mixture which are recovered as a permeate stream enriched in the more permeable component and as a reject stream enriched in the less permeable component.
Claim 18
Dependent Claim 24 words
A process in accordance with claim 16 wherein the polymer is poly (trimethylsilypropyne) having the structural formula: ##STR9## wherein m is at least 100.
Claim 19
Dependent Claim 18 words
A process in accordance with claim 16 wherein the silicone atom in the polymer is replaced by germanium.
Claim 20
Dependent Claim 56 words
A process in accordance with claim 16 wherein the gas mixture brought into contact with the polymeric membrane is selected from the group consisting of O 2 /N 2 , CO 2 /CH 4 , CO 2 /N 2 , He/N 2 , H 2 /N 2 , He/CH 4 and H 2 /CH 4 .

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-08-21 1993-02-20 1993-08-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-08-21 1997-02-20 1997-08-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-08-21 2001-02-20 2001-08-22 $7700.00 Window Closed / Lapsed

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