Spark-safe low-voltage detonator

Claim 2

In a detonator having a housing with an bore therein and a header supported by said housing and mounting an electrical ignition device in communication with and adjacent to an end of said housing bore, a column of explosive comprising: (a) a first layer of an organic secondary explosive charge disposed in said housing bore in an ignition region of said explosive column adjacent to said ignition device; (b) a second layer of an explosive charge of CP disposed in said housing bore in said ignition region of said explosive column and on a side of said first layer opposite from said ignition device, said second layer being loaded under sufficient pressure adjacent to and in physical contact with said first layer to provide mechanical confinement of said first layer and physical coupling thereof with said ignition device in a manner sufficient to prevent decoupling of said first layer from said ignition device; and (c) a third layer of an explosive charge of CP disposed in said housing bore in a transition region of said explosive column and on a side of said second layer opposite from said first layer, said third layer being loaded under sufficient pressure adjacent to and in physical contact with said second layer to allow occurrence of deflagration-to-detonation transition (DDT).

Claim 3

The detonator as recited in claim 1, wherein said first layer of said secondary explosive charge is HMX.

Claim 4

The detonator as recited in claim 2, wherein said HMX is fine particle Type 2.

Claim 5

The detonator as recited in claim 1, wherein said first layer of said secondary explosive charge and second layer of CP charge have respective axial thicknesses within the range of twenty to thirty percent of its diameter.

Claim 6

The detonator as recited in claim 1, wherein said second layer is loaded under a pressure of from 25 to 40 kpsi.

Claim 7

The detonator as recited in claim 1, wherein said third layer is loaded under a pressure of about 10 kpsi.

Claim 8

The detonator as recited in claim 1, wherein said third layer is loaded in increments having an axial length-to-diameter ratio of one-half.

Claim 9

In a detonator having a housing with an bore therein and a header supported by said housing and mounting an electrical ignition device in communication with and adjacent to an end of said housing bore, a column of explosive comprising: (a) an organic secondary explosive charge of HMX in the form of a thin pad disposed in said housing bore in an ignition region of said explosive column adjacent to said ignition device, said pad of secondary charge having an axial thickness within the range of twenty to thirty percent of its diameter; (b) a first explosive charge of CP disposed in said housing bore in said ignition region of said explosive column and on a side of said secondary explosive charge opposite from said ignition device, said first CP charge being loaded under sufficient pressure adjacent to and in physical contact with said secondary explosive charge to provide mechanical confinement of said secondary charge and physical coupling thereof with said ignition device in a manner sufficient to prevent decoupling of said secondary charge from said ignition device; and (c) a second explosive charge of CP disposed in said housing bore in a transition region of said explosive column and on a side of said first CP charge opposite from said secondary charge, said second CP charge being loaded under sufficient pressure adjacent to and in physical contact with said first CP charge to allow occurrence of deflagration-to-detonation transition (DDT).

Claim 10

In a detonator having a housing with an bore therein and a header supported by said housing and mounting an electrical ignition device in communication with and adjacent to an end of said housing bore, a column of explosive comprising: (a) an organic secondary explosive charge of HMX in the form of a thin pad disposed in said housing bore in an ignition region of said explosive column adjacent to said ignition device, said pad of secondary charge having an axial thickness within the range of twenty to thirty percent of its diameter; (b) a first explosive charge of CP disposed in said housing bore in said ignition region of said explosive column and on a side of said secondary explosive charge opposite from said ignition device, said first CP charge being loaded under sufficient pressure adjacent to and in physical contact with said secondary explosive charge to provide mechanical confinement of said secondary charge and physical coupling thereof with said ignition device in a manner sufficient to prevent decoupling of said secondary charge from said ignition device; and (c) a second explosive charge of CP disposed in said housing bore in a transition region of said explosive column and on a side of said first CP charge opposite from said secondary charge, said second CP charge being loaded under sufficient pressure adjacent to and in physical contact with said first CP charge to allow occurrence of deflagration-to-detonation transition (DDT).

Claim 11

The detonator as recited in claim 8, wherein said HMX of said secondary charge layer is fine particle Type 2.

Claim 12

The detonator as recited in claim 8, wherein said first explosive charge of CP is loaded under a pressure of from 25 to 40 kpsi.

Claim 13

The detonator as recited in claim 8, wherein said second explosive charge of CP is loaded under a pressure of about 10 kpsi.

Claim 14

The detonator as recited in claim 8, wherein said first explosive charge of CP is loaded in an increment having an axial length-to-diameter ratio within the range of twenty to thirty percent.

Claim 15

The detonator as recited in claim 8, wherein said second explosive charge of CP is loaded in increments having an axial length-to-diameter ratio of one to two.

Claim 16

In a detonator having a housing with an bore therein and a header supported by said housing and mounting an electrical ignition device in communication with and adjacent an end of said housing bore, a column of explosive comprising: (a) an organic secondary explosive charge of HMX in the form of a thin pad disposed in said housing bore in an ignition region of said explosive column adjacent to said ignition device, said pad of secondary charge having an axial thickness within the range of twenty to thirty percent of its diameter; (b) a first explosive charge of CP disposed in said housing bore in said ignition region of said explosive column and on a side of said secondary explosive charge opposite from said ignition device, said first CP charge being loaded under sufficient pressure adjacent to and in physical contact with said secondary explosive charge to provide mechanical confinement of said secondary charge and physical coupling thereof with said ignition device in a manner sufficient to prevent decoupling of said secondary charge from said ignition device; and (c) a second explosive charge of CP disposed in said housing bore in a transition region of said explosive column and on a side of said first CP charge opposite from said secondary charge, said second CP charge being loaded under sufficient pressure adjacent to and in physical contact with said first CP charge to allow occurrence of deflagration-to-detonation transition (DDT); (d) said first explosive charge of CP being loaded under a pressure of from 25 to 40 kpsi and said second explosive charge of CP being loaded under a pressure of about 10 kpsi, said first explosive charge of CP being loaded in an increment having an axial length-to-diameter ratio of 0.2 to 1 to 0.3 to 1 and said second explosive charge of CP being loaded in increments having an axial length-to-diameter ratio of one to two.

Claim 17

In a detonator having a housing with an bore therein and a header supported by said housing and mounting an electrical ignition device in communication with and adjacent an end of said housing bore, a column of explosive comprising: (a) an organic secondary explosive charge of HMX in the form of a thin pad disposed in said housing bore in an ignition region of said explosive column adjacent to said ignition device, said pad of secondary charge having an axial thickness within the range of twenty to thirty percent of its diameter; (b) a first explosive charge of CP disposed in said housing bore in said ignition region of said explosive column and on a side of said secondary explosive charge opposite from said ignition device, said first CP charge being loaded under sufficient pressure adjacent to and in physical contact with said secondary explosive charge to provide mechanical confinement of said secondary charge and physical coupling thereof with said ignition device in a manner sufficient to prevent decoupling of said secondary charge from said ignition device; and (c) a second explosive charge of CP disposed in said housing bore in a transition region of said explosive column and on a side of said first CP charge opposite from said secondary charge, said second CP charge being loaded under sufficient pressure adjacent to and in physical contact with said first CP charge to allow occurrence of deflagration-to-detonation transition (DDT); (d) said first explosive charge of CP being loaded under a pressure of from 25 to 40 kpsi and said second explosive charge of CP being loaded under a pressure of about 10 kpsi, said first explosive charge of CP being loaded in an increment having an axial length-to-diameter ratio of 0.2 to 1 to 0.3 to 1 and said second explosive charge of CP being loaded in increments having an axial length-to-diameter ratio of one to two.

Claim 18

The detonator as recited in claim 14, wherein said HMX of said secondary charge is fine particle Type 2.