Diamond cutting element

Claim 2

A cutting element for use on a rotary drill bit, said cutting element comprising a cylindrical stud and a cutting disk bonded to said stud, said stud defining a longitudinal axis and including a forwardly facing front face, said cutting disk including a substrate and a diamond substance bonded to one surface of said substrate to define a forwardly facing cutting face, said diamond cutting face having a width no greater than a width of said stud, another surface of said substrate being bonded to said front face of said stud, said diamond cutting face including an outer peripheral edge and arranged such that a portion of said outer peripheral edge is disposed forwardly of the remaining portion of said peripheral edge to define a formation-contacting zone, a rearwardly extending recess disposed in said formation-contacting zone of said edge to form therein a pair of cutting points separated by said recess, said recess being of smaller width than both said cutting face and said stud, said recess being bisected by a plane containing said longitudinal axis and disposed equidistantly from said cutting points.

Claim 3

A cutting element according to claim 1, wherein said stud includes a channel aligned with said recess for conducting fluid to said recess to cool and clean said cutting points.

Claim 4

A cutting element according to claim 2, wherein said stud includes a passage extending end-to-end therethrough and exiting in said channel.

Claim 5

A cutting element according to claim 3, wherein said passage extends parallel to a longitudinal axis of said stud.

Claim 6

A cutting element according to claim 3, wherein said passage is inclined toward said cutting disk.

Claim 7

A cutting element according to claim 3 including a secondary passage formed in said stud to communicate with said first-named passage at a location intermediate the ends thereof and extends to a back surface of said substrate and then along the back surface until terminating at said channel at the intersection of said channel and said recess.

Claim 8

A cutting element according to claim 1, wherein said recess is V-shaped.

Claim 9

A cutting element according to claim 7, wherein said V-shaped recess includes an angle of about 40 degrees.

Claim 10

A rotary drill bit comprising: a drill bit body rotatable about a front-to-rear extending axis and having a front surface and a plurality of cutting elements mounted in said surface for cutting a formation as said bit body is rotated about said axis, each cutting element comprising a cylindrical stud and a cutting disk bonded to said stud, said stud defining a longitudinal axis and including a forwardly facing front face, said cutting disk including a substrate and a diamond substance bonded to one surface of said substrate to define a forwardly facing cutting face, said diamond cutting face having a width no greater than a width of said stud, another surface of said substrate being bonded to said front face of said stud, said diamond cutting face including an outer peripheral edge and arranged such that a portion of said outer peripheral edge is disposed forwardly of the remaining portion of said peripheral edge to define a formation-contacting zone, a rearwardly extending recess disposed in said formation-contacting zone of said edge to form therein a pair of cutting points separated by said recess, said recess being of smaller width than both said cutting face and said stud, said recess being bisected by a plane containing said longitudinal axis and disposed equidistantly from said cutting points.

Claim 11

A rotary drill bit comprising: a drill bit body rotatable about a front-to-rear extending axis and having a front surface and a plurality of cutting elements mounted in said surface for cutting a formation as said bit body is rotated about said axis, each cutting element comprising a cylindrical stud and a cutting disk bonded to said stud, said stud defining a longitudinal axis and including a forwardly facing front face, said cutting disk including a substrate and a diamond substance bonded to one surface of said substrate to define a forwardly facing cutting face, said diamond cutting face having a width no greater than a width of said stud, another surface of said substrate being bonded to said front face of said stud, said diamond cutting face including an outer peripheral edge and arranged such that a portion of said outer peripheral edge is disposed forwardly of the remaining portion of said peripheral edge to define a formation-contacting zone, a rearwardly extending recess disposed in said formation-contacting zone of said edge to form therein a pair of cutting points separated by said recess, said recess being of smaller width than both said cutting face and said stud, said recess being bisected by a plane containing said longitudinal axis and disposed equidistantly from said cutting points.

Claim 12

A rotary drill bit according to claim 9 including a conduit in said bit body for conducting drilling fluid, nozzle means mounted in said bit body and communicating with said conduit for ejecting drilling fluid forwardly of said bit body, said stud including a channel aligned with said recess for conducting drilling fluid to said recess to cool and clean said cutting points.

Claim 13

A drill bit according to claim 10, wherein said stud includes a passage extending end-to-end therethrough and exiting in said channel, said passage communicating with said conduit in said bit body for conducting drilling fluid to said channel.

Claim 14

A drill bit according to claim 11, wherein said passage extends parallel to a longitudinal axis of said stud.

Claim 15

A drill bit according to claim 11, wherein said passage is inclined toward said cutting disk.

Claim 16

A drill bit according to claim 11 including a secondary passage formed in said stud to communicate with said first-named passage at a location intermediate the ends thereof and extends to a back surface of said substrate and then along said back surface until terminating at said channel at the intersection of said channel and said recess.

Claim 17

A drill bit according to claim 9, wherein said recess is V-shaped.

Claim 18

A drill bit according to claim 15, wherein said V-shaped recess includes an angle of about 40 degrees.

Claim 19

A cutting element for use on a rotary drill bit, said cutting element comprising a stud and a cutting disk bonded to said stud, said stud defining a longitudinal axis and including a longitudinal front face, said cutting disk including a substrate and a diamond substance bonded to one surface of said substrate, another surface of said substrate being bonded to said front face of said stud, said disk including an outer peripheral edge and arranged such that a portion of said outer peripheral edge is disposed forwardly of the remaining portion of said peripheral edge to define a formation-contacting zone, a rearwardly extending recess disposed in said formation-contacting zone of said edge to form therein a pair of cutting points separated by said recess, a stud to which said substrate is bonded, said stud including a channel aligned with said relief for conducting fluid to said relief to cool and clean said cutting points, said stud including a passage extending end-to-end therethrough and exiting in said channel.

Claim 20

A cutting element for use on a rotary drill bit, said cutting element comprising a stud and a cutting disk bonded to said stud, said stud defining a longitudinal axis and including a longitudinal front face, said cutting disk including a substrate and a diamond substance bonded to one surface of said substrate, another surface of said substrate being bonded to said front face of said stud, said disk including an outer peripheral edge and arranged such that a portion of said outer peripheral edge is disposed forwardly of the remaining portion of said peripheral edge to define a formation-contacting zone, a rearwardly extending recess disposed in said formation-contacting zone of said edge to form therein a pair of cutting points separated by said recess, a stud to which said substrate is bonded, said stud including a channel aligned with said relief for conducting fluid to said relief to cool and clean said cutting points, said stud including a passage extending end-to-end therethrough and exiting in said channel.

Claim 21

A rotary drill bit comprising a drill bit body rotatable about a front-to-rear extending axis and having a front face and a plurality of cutting elements mounted in said face for cutting a formation as said bit body is rotated about said axis, each cutting element comprising a cutting disk including a substrate and a diamond substance bonded to said substrate, said cutting disk including an outer peripheral edge, and arranged such that a portion of said outer peripheral edge is disposed forwardly of the remaining portion of said edge to define a formation-contacting zone, a rearwardly extending recess disposed in said formation-contacting zone of said outer peripheral edge to form therein a pair of cutting points separated by said recess, a conduit disposed in said bit body for conducting drilling fluid, nozzle means mounted in said bit body and communicating with said inner passage for ejecting drilling fluid forwardly of said bit body, each said cutting element including a stud to which said substrate is bonded, said stud including a channel aligned with said recess for conducting drilling fluid to said recess to cool and clean said cutting points, said stud including a passage extending end-to-end therethrough and exiting in said channel, said passage communicating with said conduit in said bit body for conducting drilling fluid to said channel.

Claim 22

A rotary drill bit comprising a drill bit body rotatable about a front-to-rear extending axis and having a front face and a plurality of cutting elements mounted in said face for cutting a formation as said bit body is rotated about said axis, each cutting element comprising a cutting disk including a substrate and a diamond substance bonded to said substrate, said cutting disk including an outer peripheral edge, and arranged such that a portion of said outer peripheral edge is disposed forwardly of the remaining portion of said edge to define a formation-contacting zone, a rearwardly extending recess disposed in said formation-contacting zone of said outer peripheral edge to form therein a pair of cutting points separated by said recess, a conduit disposed in said bit body for conducting drilling fluid, nozzle means mounted in said bit body and communicating with said inner passage for ejecting drilling fluid forwardly of said bit body, each said cutting element including a stud to which said substrate is bonded, said stud including a channel aligned with said recess for conducting drilling fluid to said recess to cool and clean said cutting points, said stud including a passage extending end-to-end therethrough and exiting in said channel, said passage communicating with said conduit in said bit body for conducting drilling fluid to said channel.