Thermal treatment for increasing magnetostrictive response of rare earth-iron alloy rods

Claim 1

The method of increasing the magnetostrictive response of an RFe x alloy magnetostrictive rod under compression wherein R is one or more rare earth metals, Fe is iron, and x is a number from 1.5 to 2.0, said rod being essentially in an axially-aligned single crystalline form, comprising the steps of heating said rod to a temperature in the range from 870 to 1100° C., holding said rod in said temperature range until the magnetostrictive response of said rod when axially compressed is substantially increased, and cooling said rod to ambient room temperature, said temperature holding step being carried out in less than the time required to achieve phase equilibria and being completed in less than 24 hours.

Claim 2

The method of increasing the magnetostrictive response of an RFe x alloy magnetostrictive rod under compression wherein R is one or more rare earth metals, Fe is iron, and x is a number from 1.5 to 2.0, said rod being essentially in an axially-aligned single crystalline form, comprising the steps of heating said rod to a temperature in the range from 870 to 1100° C., holding said rod in said temperature range until the magnetostrictive response of said rod when axially compressed is substantially increased, and cooling said rod to ambient room temperature, said temperature holding step being carried out in less than the time required to achieve phase equilibria and being completed in less than 24 hours.

Claim 3

The method of increasing the magnetostrictive response of a rod under compression formed from a magnetostrictive alloy of iron and terbium (Tb) together with other rare earth metal selected from the group consisting of dysprosium (Dy), holmium (Ho), or both Dy and Ho, said rod being essentially in the form of a longitudinally aligned single crystal comprising the steps of: (a) heating said rod to a temperature in the range from 900 to 1000° C.; (b) holding said rod in said temperature range for 20 minutes to 6 hours; and (c) cooling said rod to ambient room temperature, said steps being carried out while protecting said rod from chemical reaction.

Claim 4

The method of increasing the magnetostrictive response of a rod under compression formed from a magnetostrictive alloy of iron and terbium (Tb) together with other rare earth metal selected from the group consisting of dysprosium (Dy), holmium (Ho), or both Dy and Ho, said rod being essentially in the form of a longitudinally aligned single crystal comprising the steps of: (a) heating said rod to a temperature in the range from 900 to 1000° C.; (b) holding said rod in said temperature range for 20 minutes to 6 hours; and (c) cooling said rod to ambient room temperature, said steps being carried out while protecting said rod from chemical reaction.

Claim 7

The method of increasing the magnetostrictive response of a rod under compression formed from a magnetostrictive alloy or iron and terbium (Tb) together with other rare earth metal selected from the group consisting of dysprosium (Dy), holmium (Ho), or both Dy and Ho, said rod being essentially in an axially-aligned polycrystalline form comprising the steps of: (a) heating said rod to a temperature in the range from 900 to 1000° C.; (b) holding said rod in said temperature range for 20 minutes to 6 hours; and (c) cooling said rod to ambient room temperature, said steps being carried out while protecting said rod from chemical reaction.

Claim 8

The method of increasing the magnetostrictive response of a rod under compression formed from a magnetostrictive alloy or iron and terbium (Tb) together with other rare earth metal selected from the group consisting of dysprosium (Dy), holmium (Ho), or both Dy and Ho, said rod being essentially in an axially-aligned polycrystalline form comprising the steps of: (a) heating said rod to a temperature in the range from 900 to 1000° C.; (b) holding said rod in said temperature range for 20 minutes to 6 hours; and (c) cooling said rod to ambient room temperature, said steps being carried out while protecting said rod from chemical reaction.

Claim 11

The method of increasing the magnetostrictive response of an RFe x alloy magnetostrictive rod under compression where R is one or more rare earth metals, Fe is iron, and x is a number from 1.5 to 2.0, said rod being essentially in an axially-aligned polycrystalline form, comprising the steps of heating said rod to a temperature in the range from 870 to 1100° C., holding said rod in said temperature range until the magnetostrictive response of said rod when axially compressed is substantially increased, and cooling said rod to ambient room temperature, said temperature holding step being carried out in less than the time required to achieve phase equilibria and being completed in less than 24 hours.

Claim 12

The method of increasing the magnetostrictive response of an RFe x alloy magnetostrictive rod under compression where R is one or more rare earth metals, Fe is iron, and x is a number from 1.5 to 2.0, said rod being essentially in an axially-aligned polycrystalline form, comprising the steps of heating said rod to a temperature in the range from 870 to 1100° C., holding said rod in said temperature range until the magnetostrictive response of said rod when axially compressed is substantially increased, and cooling said rod to ambient room temperature, said temperature holding step being carried out in less than the time required to achieve phase equilibria and being completed in less than 24 hours.

Claim 13

The method of claims 1 or 8 in which said temperature holding is carried out and completed in from 20 minutes to 6 hours.

Claim 14

The method of claims 1 or 8 in which said RFe x alloy is formed from iron and terbium (Tb) together with other rare earth metals selected from the group consisting of dysprosium (Dy), holmium (Ho), or both Dy and Ho.

Claim 15

The method of claims 1 or 8 in which said RFe x alloy is represented by the formula Tb x Dy 1-x Fe 1 .5-2.0 wherein x is a number from 0.27 to 0.35.

Claim 16

The method of claims 1 or 8 in which said rod is heated to a temperature of 900 to 1000° C.