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US4847044A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of fabricating a metal aluminide composite

Assignee: Boeing North American Inc
•
Filing: 1988-04-18
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Granted: 1989-07-11
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Expires: 2008-04-18
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Abstract

Abstract A softer metal such as aluminum, or a metal forming a metal aluminide, or an alloy containing these metals is added to a metal aluminide composite during fabrication to promote easy consolidation of the metal aluminide matrix with the reinforcing phase. The metal aluminide may be titanium aluminide, nickel aluminide, or iron aluminide. The softer metal, the metal aluminide matrix, and the reinforcing phase are pressed together at a temperature above the softening temperature of the softer metal. The softened metal promotes flow and consolidation of the matrix and the reinforcement at relatively low temperatures. The composite is held at an elevated temperature to diffuse and convert the soft metal phase into the metal aluminide matrix. By consolidating at a lower temperature, cracking tendencies due to thermal expansion differences between the matrix and reinforcement is reduced. By consolidating at a lower pressure, mechanical damage to the fibers is avoided.

Inventors

  • 👤 Amit K. Ghosh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 21:20
CPC Classifications
C; C22; C22C; C22C47/00; C22C47/02; C22C47/06; C22C47/062; C22C47/068; C22C47/20; C22C49/00; C22C49/02; C22C49/04; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12014; Y10T428/12028; Y10T428/12035; Y10T428/12049; Y10T428/12056; Y10T428/12063; Y10T428/12069; Y10T428/12076; Y10T428/12083; Y10T428/12493; Y10T428/12736; Y10T428/12764

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 95 words
A method of fabricating a metal aluminide composite comprising: providing a reinforcing phase; providing a metal aluminide alloy; providing a metal softer than the metal aluminide selected from the group consisting of aluminum, aluminum-base alloys, a metal constituent of the metal aluminide, and an alloy of the metal constituent; placing the softer metal in contact with the reinforcing phase; placing the metal aluminide alloy in contact with the softer metal; pressing the reinforcing phase, the softer metal, and the metal aluminide alloy together while at a temperature above the softening temperature of the softer metal.
Claim 2
Independent Claim 95 words
A method of fabricating a metal aluminide composite comprising: providing a reinforcing phase; providing a metal aluminide alloy; providing a metal softer than the metal aluminide selected from the group consisting of aluminum, aluminum-base alloys, a metal constituent of the metal aluminide, and an alloy of the metal constituent; placing the softer metal in contact with the reinforcing phase; placing the metal aluminide alloy in contact with the softer metal; pressing the reinforcing phase, the softer metal, and the metal aluminide alloy together while at a temperature above the softening temperature of the softer metal.
Claim 3
Dependent Claim 33 words
The method as claimed in claim 1 including the step of holding the composite at an elevated temperature sufficient to cause diffusion and conversion of the softer metal into the metal aluminide alloy.
Claim 4
Dependent Claim 36 words
The method as claimed in claim 1 wherein the reinforcing phase is selected from the group consisting of SiC, B, TiB 2 , Al 2 O 3 , graphite, and boron carbide coated fibers of boron.
Claim 5
Dependent Claim 14 words
The method as claimed in claim 1 wherein the reinforcing phase comprises SiC fibers.
Claim 6
Dependent Claim 16 words
The method as claimed in claim 1 wherein the softer metal is a foil of metal.
Claim 7
Dependent Claim 15 words
The method as claimed in claim 1 wherein the softer metal is a powder metal.
Claim 8
Dependent Claim 31 words
The method as claimed in claim 1 wherein the metal aluminide alloy is a titanium aluminide alloy selected from the group consisting of Ti 3 Al, TiAl, and TiAl 3 .
Claim 9
Dependent Claim 28 words
The method as claimed in claim 1 wherein the metal aluminide alloy is a nickel aluminide alloy selected from the group consisting of Ni 3 Al and NiAl.
Claim 10
Dependent Claim 16 words
The method as claimed in claim 1 wherein the step of pressing comprises hot isostatic pressing.
Claim 11
Dependent Claim 23 words
The method as claimed in claim 7 wherein the softer metal is selected from the group consisting of Ti-6Al-4V alloy and Ti-15V-3Al-3Sn-3Cr alloy.
Claim 12
Dependent Claim 17 words
The method as claimed in claim 1 wherein the metal aluminide alloy is an iron aluminide alloy.

References Cited (Backward Citations)

US3918925A Cited
US4019874A Cited
US4292079A Cited
US4297136A Cited
US4650519A Cited
US4676829A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-07-10 1993-01-09 1993-07-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-07-10 1997-01-09 1997-07-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-07-10 2001-01-09 2001-07-11 $7700.00 Window Closed / Lapsed

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