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US4845450A Expired / Lapsed US ⏱️ 0.0 years remaining

Self-biased modular magnetostrictive driver and transducer

Assignee: Raytheon Co
•
Filing: 1986-06-02
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Granted: 1989-07-04
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Expires: 2006-06-02
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Abstract

Abstract The drive modules of a magnetostrictive transducer are fabricated from interleaved permanent magnet disks (samarium cobalt) and high-strain, low-permeability magnetostrictive lanthanide alloy (Terfenol-D) disks to form a stack of such interleaved materials of substantially uniform magnetic field distribution in the stack. Two such stacks in side-by-side relationship provide a series-aiding magnetic circuit completed through high-permeability flux return pole pieces at their ends thereby providing a substantially uniform magnetic field distribution in the stack. Each stack has longitudinally-extending and electrically-insulated planar cuts and each flux return pole piece is a laminate of thin sheets of high-permeability electrically-insulated steel to reduce eddy current losses resulting from the AC field. The steel sheets are constrained by a nonmagnetic end-block into which the steel sheets are inserted and bonded.

Inventors

  • 👤 Raymond Porzio
  • 👤 William J. Harrold
  • 👤 James R. Sturges

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 05:50
CPC Classifications
B; B06; B06B; B06B1/00; B06B1/02; B06B1/06; B06B1/0607; B06B1/0611; B06B1/0618; B06B1/08; B06B1/085; H; H10; H10N; H10N35/00

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 100 words
A magnetostrictive drive module comprising: a pair of drive stacks; each drive stack comprising a plurality of interleaved disks of permanent magnets and magnetostrictive material; each of said disks having longitudinal cuts with electrical insulation therein which electrically insulate portions of each of said disks formed by said cuts to form laminated disks; a pair of high magnetic permeability material pole pieces, each pole piece bridging the ends of said stacks to provide a magnetic circuit with said stacks; each said end pole piece comprising laminated sheets of said magnetic material; and a solenoid around each of said drive stacks.
Claim 2
Dependent Claim 100 words
A magnetostrictive drive module comprising: a pair of drive stacks; each drive stack comprising a plurality of interleaved disks of permanent magnets and magnetostrictive material; each of said disks having longitudinal cuts with electrical insulation therein which electrically insulate portions of each of said disks formed by said cuts to form laminated disks; a pair of high magnetic permeability material pole pieces, each pole piece bridging the ends of said stacks to provide a magnetic circuit with said stacks; each said end pole piece comprising laminated sheets of said magnetic material; and a solenoid around each of said drive stacks.
Claim 3
Dependent Claim 53 words
The drive module of claim 1 comprising in addition: at least one end pole having said laminated sheets transversely separated into at least two groups; said groups separated by a permanent magnet having longitudinal cuts with electrical insulation therein to electrically isolate the portions of said permanent magnet magnet formed by said cuts.
Claim 4
Dependent Claim 38 words
The drive module of claim 1 comprising in addition: a nonmagnetic end block having a cavity; said pole piece laminations being contained within and adhered to the cavity of said end block to form an end pole assembly.
Claim 5
Dependent Claim 178 words
A magnetostrictive transducer comprising at least one magnetostrictive drive module comprising: a pair of drive stacks; each drive stack comprising a plurality of interleaved disks of permanent magnets and magnetostrictive material; each drive stack having longitudinal cuts which electrically insulate portions of said disks formed by said slots; a pair of high magnetic permeability material pole pieces, each pole piece bridging the ends of said stacks to provide a magnetic circuit with said stacks; each said end pole piece comprising laminated sheets of said magnetic material; a solenoid around each of said drive stacks; at least one end pole having said laminated sheets transversely separated into at least two groups; said groups separated by a permanent magnet having longitudinal cuts with electrical insulation therein to electrically isolate the portions of said permanent magnet magnet formed by said cuts; a head mass; a tail mass; said drive module having its end pole assemblies in contact with said head and tail masses; and means for providing a force on said head and tail masses to thereby compress said drive module.
Claim 6
Dependent Claim 178 words
A magnetostrictive transducer comprising at least one magnetostrictive drive module comprising: a pair of drive stacks; each drive stack comprising a plurality of interleaved disks of permanent magnets and magnetostrictive material; each drive stack having longitudinal cuts which electrically insulate portions of said disks formed by said slots; a pair of high magnetic permeability material pole pieces, each pole piece bridging the ends of said stacks to provide a magnetic circuit with said stacks; each said end pole piece comprising laminated sheets of said magnetic material; a solenoid around each of said drive stacks; at least one end pole having said laminated sheets transversely separated into at least two groups; said groups separated by a permanent magnet having longitudinal cuts with electrical insulation therein to electrically isolate the portions of said permanent magnet magnet formed by said cuts; a head mass; a tail mass; said drive module having its end pole assemblies in contact with said head and tail masses; and means for providing a force on said head and tail masses to thereby compress said drive module.
Claim 7
Dependent Claim 35 words
The transducer of claim 4 wherein: said head and tail masses have slots sufficiently large to allow said end pole to b retained within said slots when in contact with said head and tail masses.
Claim 8
Dependent Claim 61 words
A magnetostrictive drive stack comprising: a plurality of first disks of permanent magnets; a plurality of second disks of magnetostrictive material; said disks of magnetic and magnetostrictive materials being interleaved to form a stack of contacting disks; said first and second disks being comprised of slabs which are electrically insulated from each other and forming at least first and second slabs.
Claim 9
Dependent Claim 61 words
A magnetostrictive drive stack comprising: a plurality of first disks of permanent magnets; a plurality of second disks of magnetostrictive material; said disks of magnetic and magnetostrictive materials being interleaved to form a stack of contacting disks; said first and second disks being comprised of slabs which are electrically insulated from each other and forming at least first and second slabs.
Claim 10
Dependent Claim 31 words
The drive stack of claim 6 wherein: said permanent magnets have a high resonant flux density and high coercive-force; and said magnetostrictive material is a high-stain coefficient material of low permeability.
Claim 11
Dependent Claim 22 words
The drive stack of claim 7 wherein: said permanent magnets are samarium cobalt magnets; and said magnetostrictive material is a lanthanide alloy.
Claim 12
Dependent Claim 20 words
The drive stack of claim 8 wherein: said lanthanide alloy is Tb 0 .3 DY 0 .7 Fe 1 .9.
Claim 13
Dependent Claim 102 words
A magnetostrictive drive stack comprising: a plurality of rods of magnetostrictive material in side-by-side contact with each other to form a bundle of rods; said rods in said bundle being electrically insulated from each other and adhesively connected to each other; a plurality of disks of said bundles; a plurality of disks of permanent magnets; each said magnet disk being comprised of slabs of partial disks electrically insulated from and adhesively attached to each other to form said disk; said disks of magnets and magnetostrictive material being interleaved to form a stack of disks; and means for compressing said stack of disks.
Claim 14
Dependent Claim 102 words
A magnetostrictive drive stack comprising: a plurality of rods of magnetostrictive material in side-by-side contact with each other to form a bundle of rods; said rods in said bundle being electrically insulated from each other and adhesively connected to each other; a plurality of disks of said bundles; a plurality of disks of permanent magnets; each said magnet disk being comprised of slabs of partial disks electrically insulated from and adhesively attached to each other to form said disk; said disks of magnets and magnetostrictive material being interleaved to form a stack of disks; and means for compressing said stack of disks.
Claim 15
Dependent Claim 53 words
A magnetostrictive drive module comprising: an electrical coil; a stack of interleaved contacting disks of permanent magnet material and magnetostrictive material; said coil extending over the length of said stack; a magnetic circuit in contact with the ends of said stack to provide a magnetic return path for the flux of said stack.
Claim 16
Dependent Claim 53 words
A magnetostrictive drive module comprising: an electrical coil; a stack of interleaved contacting disks of permanent magnet material and magnetostrictive material; said coil extending over the length of said stack; a magnetic circuit in contact with the ends of said stack to provide a magnetic return path for the flux of said stack.
Claim 17
Dependent Claim 23 words
The module of claim 1 wherein each of said disks is comprised of a plurality of electrically insulated portions to form laminated disks.
Claim 18
Dependent Claim 37 words
The module of claim 1 wherein said stack of disks contains at least one longitudinal cut extending through said stack from one end to the other, said cut being transverse to the opposed surfaces of said disks.
Claim 19
Dependent Claim 42 words
The module of claim 1 wherein: said stack and disks are cylindrical and have an axis of symmetry; each of said disks having flat opposed surfaces transverse to said axis and in contact with adjacent ones of said surfaces in said stack.
Claim 20
Dependent Claim 21 words
The magnetostrictive drive module of claim 1 wherein: said disks are dimensioned to produce substantially uniform magnetic flux within said stack.
Claim 21
Dependent Claim 19 words
The magnetostrictive drive module of claim 1 wherein: said disks of magnetostrictive material have a permeability less than ten.
Claim 22
Dependent Claim 96 words
A magnetostrictive drive module comprising: a pair of drive stacks; each drive stack comprising a plurality of interleaved contacting disks of low permeability permanent magnets and low permeability magnetostrictive material; a pair of high magnetic permeability material pole pieces, each pole piece bridging the ends of said stacks to provide a magnetic circuit with said stacks, the magnetic field within said magnetic circuit produced by said permanent magnets being substantially uniform; each said end pole piece comprising laminated sheets of said magnetic material; and a first and second solenoid around each of said drive stacks, respectively.
Claim 23
Dependent Claim 96 words
A magnetostrictive drive module comprising: a pair of drive stacks; each drive stack comprising a plurality of interleaved contacting disks of low permeability permanent magnets and low permeability magnetostrictive material; a pair of high magnetic permeability material pole pieces, each pole piece bridging the ends of said stacks to provide a magnetic circuit with said stacks, the magnetic field within said magnetic circuit produced by said permanent magnets being substantially uniform; each said end pole piece comprising laminated sheets of said magnetic material; and a first and second solenoid around each of said drive stacks, respectively.
Claim 24
Dependent Claim 30 words
The magnetostrictive drive module of claim 17 comprising in addition: an elastomer between said solenoid and the drive stack holding said solenoid in fixed relationship with respect to said stack.
Claim 25
Dependent Claim 45 words
The magnetostrictive drive module of claim 17 wherein: each said stack having a longitudinal axis; each end of s id drive stacks is polished flat and transverse to the axis; and said pole pieces also polished flat at the area of contact with said stacks.
Claim 26
Dependent Claim 51 words
The magnetostrictive drive module of claim 19 comprising in addition: an end block in which said pole piece is adhered to one side of said block; said end block having a flat surface on the opposite side of said end block, said surface being transverse to the axes of said stacks.

References Cited (Backward Citations)

US2930911A Cited
US3484630A Cited
US4104549A Cited
US4151432A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-07-03 1993-01-02 1993-07-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-07-03 1997-01-02 1997-07-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-07-03 2001-01-02 2001-07-04 $7700.00 Window Closed / Lapsed

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