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US4842185A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of brazing a heat exchanger using a reaction flux

Assignee: MA Aluminum Corp
•
Filing: 1987-04-06
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Granted: 1989-06-27
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Expires: 2007-04-06
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Abstract

Abstract A method of producing a heat exchanger comprising abutting a tube made of an aluminum material and fins made of an aluminum material, applying to the resulting abutments a flux containing zinc halide, and thereafter conducting a reaction soldering in an inert gas atmosphere. The assembled tube and fins applied with the flux may be moved into a position to enhance the formation if zinc deposited by the reaction soldering during the drying step of the flux. The heat exchanger produced by this method has a thick and uniform Zn coating at the joints with good mechanical strength and surface conditions.

Inventors

  • 👤 Hajime Kudo
  • 👤 Masami Asano
  • 👤 Ken Toma
  • 👤 Yo Takeuchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 03:08
CPC Classifications
B; B23; B23K; B23K35/00; B23K35/22; B23K35/24; B23K35/28; B23K35/282; B21; B21D; B21D53/00; B21D53/02; B21D53/08; B23K1/00; B23K1/0008; B23K1/0012; B23K35/34; B23K35/36; B23K35/3601; B23K35/3603; F; F28; F28D; F28D1/00; F28D1/02; F28D1/04; F28D1/047; F28D1/0477; F28D1/0478

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 67 words
A method of producing a heat exchanger comprising abutting a tube made of an aluminum material and fins made of an aluminum material, applying to the resulting abutments a flux containing 10-50 weight % of zinc chloride and 10-60 weight % of Zn powder, drying at a temperature of from about 100° to 300° C., and thereafter reaction soldering the heat exchanger in an inert gas atmosphere.
Claim 2
Independent Claim 67 words
A method of producing a heat exchanger comprising abutting a tube made of an aluminum material and fins made of an aluminum material, applying to the resulting abutments a flux containing 10-50 weight % of zinc chloride and 10-60 weight % of Zn powder, drying at a temperature of from about 100° to 300° C., and thereafter reaction soldering the heat exchanger in an inert gas atmosphere.
Claim 3
Dependent Claim 26 words
The method of producing a heat exchanger according to claim 1, wherein said tube is made of an aluminum alloy containing 0.1-3 weight % of Zn.
Claim 4
Dependent Claim 26 words
The method of producing a heat exchanger according to claim 1, wherein said fins are made of an aluminum alloy containing 0.3-6.5 weight % of Zn.
Claim 5
Dependent Claim 32 words
The method of producing a heat exchanger according to claim 1, wherein said fins are made of an aluminum alloy containing 0.3-6.5 weight % of Zn and 0.1-2.2 weight % of Mg.
Claim 6
Dependent Claim 32 words
The method of producing a heat exchanger according to claim 1 wherein during the drying said heat exchanger is positioned to enhance the formation of the fillet deposited by the reaction soldering.
Claim 7
Dependent Claim 29 words
The method of producing a heat exchanger according to claim 5, wherein said heat exchanger is positioned 30 seconds to 30 minutes after the initiation of the drying step.
Claim 8
Dependent Claim 24 words
The method of producing a heat exchanger according to claim 1, wherein said inert gas has a dew point of -10° C. or less.
Claim 9
Dependent Claim 17 words
The method of producing a heat exchanger according to claim 7, wherein said inert gas is Ar.
Claim 10
Dependent Claim 19 words
The method of producing a heat exchanger according to claim 7, wherein said inert gas is N 2 .
Claim 11
Dependent Claim 17 words
The method of producing a heat exchanger according to claim 7, wherein said inert gas is flowing.
Claim 12
Dependent Claim 35 words
The method of producing a heat exchanger according to claim 10, wherein said inert gas is flowing at a speed of 1×10 -3 -1 m/s in the vicinity of said flux applied to said joints.
Claim 13
Dependent Claim 17 words
The method of producing a heat exchanger according to claim 1, wherein said inert gas is Ar.
Claim 14
Dependent Claim 19 words
The method of producing a heat exchanger according to claim 1, wherein said inert gas is N 2 .
Claim 15
Dependent Claim 17 words
The method of producing a heat exchanger according to claim 1, wherein said inert gas is flowing.
Claim 16
Dependent Claim 35 words
The method of producing a heat exchanger according to claim 14, wherein said inert gas is flowing at a speed of 1×10 -3 -1 m/s in the vicinity of said flux applied to said joints.
Claim 17
Dependent Claim 35 words
The method of producing a heat exchanger according to claim 1, wherein said inert gas is flowing at a speed of 1×10 -3 -1 m/s in the vicinity of said flux applied to said joints.

References Cited (Backward Citations)

US2508501A Cited
US2867037A Cited
JPS5696049A Cited
JPS56160869A Cited
JPS5722870A Cited
US4560625A Cited
JPS59215266A Cited
JPS59229280A Cited
US4645119A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-06-26 1992-12-26 1993-06-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-06-26 1996-12-26 1997-06-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-06-26 2000-12-26 2001-06-27 $7700.00 Window Closed / Lapsed

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