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US4840929A Expired / Lapsed US ⏱️ 0.0 years remaining

Zeolite beta with improved regeneration characteristics

Assignee: Mobil Oil AS
•
Filing: 1988-07-11
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Granted: 1989-06-20
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Expires: 2008-07-11
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Abstract

Abstract The present invention describes a method for preparing a noble metal Zeolite Beta containing catalyst with improved platinum redispersion characteristics. The method includes using a mineral acid to extract the framework aluminum from the zeolite and forming the catalyst particles without the use of inorganic oxide binders.

Inventors

  • 👤 Nai Y. Chen
  • 👤 Sharon B. McCullen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 23:40
CPC Classifications
B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/70; B01J29/72; B01J29/74; B01J29/7415; B01J29/7007; B01J2229/00; B01J2229/10; B01J2229/16; B01J2229/30; B01J2229/37

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 73 words
A process for preparing a binder-free high silica/alumina ratio Zeolite Beta containing at least one highly dispersed noble metal, comprising: (a) removing framework alumina from said Zeolite Beta in the absence of a binder by treatment with acid to produce a Zeolite Beta having a silica-to-alumina mole ratio greater than about 100; (b) incorporating said noble metal into the product of step (a); and (c) calcining the product of step (b) in oxygen.
Claim 2
Dependent Claim 73 words
A process for preparing a binder-free high silica/alumina ratio Zeolite Beta containing at least one highly dispersed noble metal, comprising: (a) removing framework alumina from said Zeolite Beta in the absence of a binder by treatment with acid to produce a Zeolite Beta having a silica-to-alumina mole ratio greater than about 100; (b) incorporating said noble metal into the product of step (a); and (c) calcining the product of step (b) in oxygen.
Claim 3
Dependent Claim 24 words
The process according to claim 1, wherein the silica-to-alumina mole ratio of said Zeolite Beta produced in step (a) is between 100 and 1500.
Claim 4
Dependent Claim 24 words
The process according to claim 1, wherein the silica-to-alumina mole ratio of said Zeolite Beta produced in step (a) is between 100 and 500.
Claim 5
Dependent Claim 12 words
The process according to claim 1, wherein said noble metal is platinum.
Claim 6
Dependent Claim 18 words
The process according to claim 4, wherein said Zeolite Beta contains about 0.1 to 3 wt % platinum.
Claim 7
Dependent Claim 13 words
The process according to claim 1, wherein said acid is a mineral acid.
Claim 8
Dependent Claim 120 words
A process for preparing a highly dispersed platinum-containing binder-free Zeolite Beta having a silica-to-alumina mole ratio between 100 and 500, said process comprising: (a) contacting an as-synthesized Zeolite Beta with an inert gas at a temperature of about 1000° F. at about atmospheric pressure for approximately two hours; (b) calcining the product of step (a) in an oxygen environment at a temperature of about 1000° F. for approximately two hours; (c) removing the framework alumina from said Zeolite Beta in the absence of a binder by treatment with acid to the required silica-to-alumina mole ratio; (d) incorporating said platinum onto the product of step (c); (e) ammonium-exchanging the product of step (d); and (f) calcining the product of step (e).
Claim 9
Dependent Claim 120 words
A process for preparing a highly dispersed platinum-containing binder-free Zeolite Beta having a silica-to-alumina mole ratio between 100 and 500, said process comprising: (a) contacting an as-synthesized Zeolite Beta with an inert gas at a temperature of about 1000° F. at about atmospheric pressure for approximately two hours; (b) calcining the product of step (a) in an oxygen environment at a temperature of about 1000° F. for approximately two hours; (c) removing the framework alumina from said Zeolite Beta in the absence of a binder by treatment with acid to the required silica-to-alumina mole ratio; (d) incorporating said platinum onto the product of step (c); (e) ammonium-exchanging the product of step (d); and (f) calcining the product of step (e).
Claim 10
Dependent Claim 68 words
The process according to claim 7, wherein the calcination step of step (f) comprises: (a) air-drying the product of step 7(e); (b) heating said product of step (a) at programmed increments of 1° C. per minute to 130° C.; (c) maintaining said 130° C. temperature for approximately two hours; and (d) heating the product of step (c) at programmed increments of 1° C. per minute to 350° C.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-06-19 1992-12-19 1993-06-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-06-19 1996-12-19 1997-06-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-06-19 2000-12-19 2001-06-20 $7700.00 Window Closed / Lapsed

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