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US4836966A Expired / Lapsed US ⏱️ 0.0 years remaining

Binder for ceramics

Assignee: Individual
•
Filing: 1988-03-16
•
Granted: 1989-06-06
•
Expires: 2008-03-16
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Abstract

Abstract The present invention is directed to a water-soluble organic binder suitable for a ceramic molding method in which a ceramic slurry containing water as a dispersion medium is utilized and with this binder, a ceramic sheet can be prepared which has smooth surfaces, contains no flocculating material, and possesses excellent flexibility and mechanical strength.

Inventors

  • 👤 Isoo Shimuzu
  • 👤 Yasuo Matsumura
  • 👤 Yoshihisa Inomata

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 03:00
CPC Classifications
C; C08; C08L; C08L3/00; C04; C04B; C04B35/00; C04B35/622; C04B35/626; C04B35/63; C04B35/632; C04B35/634; C04B35/63404; C04B35/63408; C04B35/63424; C04B35/63432; C04B35/63444

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 254 words
A method for producing a sintered ceramic sheet which comprises molding an aqueous slurry composition which contains a sinterable inorganic powder and 1 to 50% by weight of a water-soluble binder based on the weight of the inorganic powder to a sheet-like form, drying the molded slurry to a green sheet and sintering the green sheet by heating, said water-soluble binder comprising a copolymer of: (A) 5 to 45 mol % of acrylic acid, methacrylic acid or mixtures thereof; (B) 1 to 95 mol % of at least one of vinyl compound represented by the formula (I) or (II) ##STR4## wherein R l is a hydrogen atom or a methyl group and R 2 is an alkyl group having 1 to 18 carbon atoms; ##STR5## wherein each of R 3 , R 4 and R 5 is a hydrogen atom, a methyl group or an ethyl group, and the total number of carbon atoms of R 3 , R 4 and (R 5 ) n is a 2 or less and n is an integer of 0 to 2; and (C) 0 to 54 mol % of at least one α,β-unsaturated carboxylate selected from acrylates and methacrylates containing hydroxyl groups represented by the formula (III) ##STR6## wherein R 6 is a hydrogen atom or a methyl group and R 7 is a hydroxy allsyl group having 2 to 4 carbon atoms; at least 85 mol % of carboxyl groups contained in said copolymer being neutralized with a 6 to 9 carbon atom tertiary amine.
Claim 2
Independent Claim 254 words
A method for producing a sintered ceramic sheet which comprises molding an aqueous slurry composition which contains a sinterable inorganic powder and 1 to 50% by weight of a water-soluble binder based on the weight of the inorganic powder to a sheet-like form, drying the molded slurry to a green sheet and sintering the green sheet by heating, said water-soluble binder comprising a copolymer of: (A) 5 to 45 mol % of acrylic acid, methacrylic acid or mixtures thereof; (B) 1 to 95 mol % of at least one of vinyl compound represented by the formula (I) or (II) ##STR4## wherein R l is a hydrogen atom or a methyl group and R 2 is an alkyl group having 1 to 18 carbon atoms; ##STR5## wherein each of R 3 , R 4 and R 5 is a hydrogen atom, a methyl group or an ethyl group, and the total number of carbon atoms of R 3 , R 4 and (R 5 ) n is a 2 or less and n is an integer of 0 to 2; and (C) 0 to 54 mol % of at least one α,β-unsaturated carboxylate selected from acrylates and methacrylates containing hydroxyl groups represented by the formula (III) ##STR6## wherein R 6 is a hydrogen atom or a methyl group and R 7 is a hydroxy allsyl group having 2 to 4 carbon atoms; at least 85 mol % of carboxyl groups contained in said copolymer being neutralized with a 6 to 9 carbon atom tertiary amine.
Claim 3
Dependent Claim 21 words
The method according to claim 2, wherein the vinyl compound represented by said general formula (II) is styrene, α-methylstyrene or vinyltoluene.
Claim 4
Dependent Claim 16 words
The method according to claim 2, wherein said tertiary amine is triethylamine, dimethylhexylamine, triethanolamine or triisopropanolamine.
Claim 5
Dependent Claim 25 words
The method according to claim 1, wherein the vinyl compound represented by said formula (I) is methyl methacrylate, ethyl acrylate, n-butyl acrylate or 2-ethylhexyl acrylate.
Claim 6
Dependent Claim 23 words
The method according to claim 1, wherein the αβ-unsaturated carboxylate represented by said formula (III) is 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate or 2-hydroxyethyl acrylate.
Claim 7
Dependent Claim 17 words
The method according to claim 1, wherein the amount of (C) is 0 to 40 mol %.
Claim 8
Dependent Claim 17 words
The method according to claim 6, wherein the amount of (C) is 1 to 40 mol %.
Claim 9
Dependent Claim 21 words
The method according to claim 7, wherein the vinyl compound represented by said general formula (II) is styrene, α-methylstyrene or vinyltoluene.
Claim 10
Dependent Claim 16 words
The method according to claim 8, wherein said tertiary amine is triethylamine, dimethylhexylamine, triethanolamine or triisopropanolamine.
Claim 11
Dependent Claim 25 words
The method according to claim 9, wherein the vinyl compound represented by said formula (I) is methyl methacrylate, ethyl acrylate, n-butyl acrylate or 2-ethylhexyl acrylate.
Claim 12
Dependent Claim 23 words
The method according to claim 10, wherein the α,β-unsaturated carboxylate represented by said formula (III) is 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate or 2-hydroxyethyl acrylate.

References Cited (Backward Citations)

US31936A Cited
US2244703A Cited
US4010133A Cited
US3953643A Cited
USRE31936E Cited
GB2033400A Cited
US4339365A Cited
US4351754A Cited
US4374939A Cited
JPS58167640A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-06-05 1992-12-05 1993-06-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-06-05 1996-12-05 1997-06-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-06-05 2000-12-05 2001-06-06 $7700.00 Window Closed / Lapsed

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