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US4835047A Expired / Lapsed US ⏱️ 0.0 years remaining

Wholly aromatic polyester fiber-reinforced polyetherimide composite and process for preparing same

Assignee: University of Akron
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Filing: 1987-05-14
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Granted: 1989-05-30
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Expires: 2007-05-14
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Abstract

Abstract Novel self-reinforced polymer composites of polyetherimide and a melt processable wholly aromatic polyester are prepared according to this invention. The wholly aromatic polyester exhibits anisotropic properties in the melt phase. Mixing is carried out at a temperature at which both the polyetherimide and the wholly aromatic polyester are melt processable. The products of this invention comprise about 35 to 95 percent by weight of wholly aromatic polyester, which is in the form of predominantly unidirectionally oriented continuous fibers primarily in the range of about 1 to 10 micrometers in diameter, distributed in a matrix of polyetherimide. The polymer composites of this invention have high tensile strength, high modulus, satisfactory elongation, good impact strength, and good high temperature properties.

Inventors

  • 👤 Avraam Isayev
  • 👤 Suresh Swaminathan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 11:21
CPC Classifications
C; C08; C08J; C08J5/00; C08J5/04; C08L; C08L67/00; C08L67/02; C08L67/04; C08L79/00; C08L79/04; C08L79/08; C08J2379/00; C08J2379/04; C08J2379/08; Y; Y10; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249924; Y10T428/24994; Y10T428/249942; Y10T428/249947; Y10T428/31504; Y10T428/31721

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 75 words
A self-reinforced polymer composite comprising: (a) from 60 to about 5 percent by weight, based on total polymer weight, of polyetherimide, and (b) from 40 to about 95 percent by weight, based on total polymer weight, of a melt processable wholly aromatic polyester which is anisotropic in the melt phase, said polyester being essentially in the form of long, continuous, predominantly unidirectionally oriented fibers which are formed in situ in a matrix of said polyetherimide.
Claim 2
Dependent Claim 75 words
A self-reinforced polymer composite comprising: (a) from 60 to about 5 percent by weight, based on total polymer weight, of polyetherimide, and (b) from 40 to about 95 percent by weight, based on total polymer weight, of a melt processable wholly aromatic polyester which is anisotropic in the melt phase, said polyester being essentially in the form of long, continuous, predominantly unidirectionally oriented fibers which are formed in situ in a matrix of said polyetherimide.
Claim 3
Dependent Claim 38 words
A polymer composite according to claim 1 comprising from 60 to about 25 percent by weight of said polyetherimide and from 40 to about 75 percent by weight of said wholly aromatic polyester, based on total polymer weight.
Claim 4
Dependent Claim 40 words
A polymer composite according to claim 1 comprising from about 50 to about 25 percent by weight of said polyetherimide and from about 50 to about 75 percent by weight of said wholly aromatic polyester, based on total polymer weight.
Claim 5
Dependent Claim 15 words
A polymer composite according to claim 1 in which said wholly aromatic polyester is thermotropic.
Claim 6
Dependent Claim 24 words
A polymer composite according to claim 1 containing at least about 50% by weight of said wholly aromatic polyester, based on total polymer weight.
Claim 7
Dependent Claim 12 words
A molded composite article formed from the polymer composite of claim 1.
Claim 8
Dependent Claim 14 words
A fiber which has been melt spun from the polymer composite of claim 1.
Claim 9
Dependent Claim 14 words
A film which has been melt extruded from the polymer composite of claim 1.
Claim 10
Dependent Claim 140 words
A process for preparing a self-reinforced polymer composite comprising a polyetherimide and a melt processable wholly aromatic polyester which is antisotropic in the melt phase, which comprises mixing said polyetherimide with from 40 to about 95 percent by weight, based on total polymer weight, of said melt processable wholly aromatic polyester at a temperature at which both polymers are melt processable, and under mixing conditions effective to give, on cooling, a polymer composite in which the wholly aromatic polyester is present in the form of predominantly unidirectionally oriented fibers in a matrix of said polyetherimide, extruding the resulting blend in the melt phase, cooling the blend and recovering a self-reinforced polymer composite comprising said polyetherimide and said wholly aromatic polyester, said wholly aromatic polyester being in the form of continuous predominantly unidirectionally oriented fibers in a matrix of said polyetherimide.
Claim 11
Dependent Claim 140 words
A process for preparing a self-reinforced polymer composite comprising a polyetherimide and a melt processable wholly aromatic polyester which is antisotropic in the melt phase, which comprises mixing said polyetherimide with from 40 to about 95 percent by weight, based on total polymer weight, of said melt processable wholly aromatic polyester at a temperature at which both polymers are melt processable, and under mixing conditions effective to give, on cooling, a polymer composite in which the wholly aromatic polyester is present in the form of predominantly unidirectionally oriented fibers in a matrix of said polyetherimide, extruding the resulting blend in the melt phase, cooling the blend and recovering a self-reinforced polymer composite comprising said polyetherimide and said wholly aromatic polyester, said wholly aromatic polyester being in the form of continuous predominantly unidirectionally oriented fibers in a matrix of said polyetherimide.
Claim 12
Dependent Claim 29 words
A process according to claim 9 in which the amount of said wholly aromatic polyester is from 40 to about 75 percent by weight, based on total polymer weight.
Claim 13
Dependent Claim 30 words
A process according to claim 9 in which the amount of said wholly aromatic polyester is from about 50 to about 75 percent by weight, based on total polymer weight.
Claim 14
Dependent Claim 27 words
A process according to claim 9 in which the mixing temperature of said polyetherimide and said wholly aromatic polyester is from about 300° to about 350° C.
Claim 15
Dependent Claim 14 words
A process according to claim 9 in which said wholly aromatic polyester is thermotropic.
Claim 16
Dependent Claim 45 words
A process according to claim 5 in which particles of said polyetherimide and said wholly aromatic polyester are mixed under conditions forming a physical mixture of said particles and then dried prior to said mixing at a temperature at which both polymers are melt processable.
Claim 17
Dependent Claim 27 words
A process according to claim 9 in which the amount of said wholly aromatic polyester is at least about 50% by weight, based on total polymer weight.

References Cited (Backward Citations)

US3991014A Cited
US4067852A Cited
US4083829A Cited
US4130545A Cited
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EP0217563A2 Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-05-29 1992-11-28 1993-05-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-05-29 1996-11-28 1997-05-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-05-29 2000-11-28 2001-05-30 $7700.00 Window Closed / Lapsed

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