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US4829096A Expired / Lapsed US ⏱️ 0.0 years remaining

Breathable film and process for production of the same

Assignee: Sumitomo Chemical Co Ltd
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Filing: 1987-07-16
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Granted: 1989-05-09
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Expires: 2007-07-16
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Abstract

Abstract A breathable film and a process for producing the same are disclosed, the breathable film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 ANGSTROM ; (2) from 50 to 400 parts by weight of a filler; and optionally, (3) from 0.5 to 8 parts by weight of a nonionic surface active agent. The breathable film of the invention not only has excellent film moldability and film stretchability but also shows high breathability, good touch and appearance, and high strength.

Inventors

  • 👤 Shuji Kitamura
  • 👤 Kiyohiko Nakae
  • 👤 Kozo Kotani
  • 👤 Takanori Kume

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 15:32
CPC Classifications
C; C08; C08J; C08J5/00; C08J5/18; B; B29; B29C; B29C55/00; B29C55/005; B29K; B29K2023/00; B29K2023/04; B29K2023/06; B29K2995/00; B29K2995/0037; B29K2995/0065; B29K2995/0068; B29K2995/0069; C08J2323/00; C08J2323/02; C08J2323/04; C08J2323/06; Y; Y10; Y10S; Y10S264/00; Y10S264/73

Claims Analysis

Total Claims: 34
Claim 1
Independent Claim 75 words
A breathable film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm 3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 Å; and (2) from 50 to 400 parts by weight of a filler.
Claim 2
Dependent Claim 75 words
A breathable film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm 3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 Å; and (2) from 50 to 400 parts by weight of a filler.
Claim 3
Dependent Claim 89 words
A breathable film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm 3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 Å; (2) from 50 to 400 parts by weight of a filler; and (3) from 0.5 to 8 parts by weight of a nonionic surface active agent.
Claim 4
Dependent Claim 89 words
A breathable film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm 3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 Å; (2) from 50 to 400 parts by weight of a filler; and (3) from 0.5 to 8 parts by weight of a nonionic surface active agent.
Claim 5
Dependent Claim 157 words
A process for producing a breathable film comprising uniaxially stretching a film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm 3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 Å; and (2) from 50 to 400 parts by weight of a filler, at a temperature of from 30° to 80° C. at a stretch ratio of from 1.2 to 8 in the mechanical direction, or biaxially stretching said film at a temperature of from 40° to 100° C. at a stretch ratio of from 1.1 to 8.0 in the mechanical direction and then at a temperature of from 70° to 100° C. at a stretch ratio of not higher than 6.0 in the transverse direction.
Claim 6
Dependent Claim 157 words
A process for producing a breathable film comprising uniaxially stretching a film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm 3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 Å; and (2) from 50 to 400 parts by weight of a filler, at a temperature of from 30° to 80° C. at a stretch ratio of from 1.2 to 8 in the mechanical direction, or biaxially stretching said film at a temperature of from 40° to 100° C. at a stretch ratio of from 1.1 to 8.0 in the mechanical direction and then at a temperature of from 70° to 100° C. at a stretch ratio of not higher than 6.0 in the transverse direction.
Claim 7
Dependent Claim 171 words
A process for producing a breathable film comprising uniaxially stretching a film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm 3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 Å; (2) from 50 to 400 parts by weight of a filler; and (3) from 0.5 to 8 parts by weight of a nonionic surface active agent at a temperature of from 30° to 80° C. at a stretch ratio of from 1.2 to 8 in the mechanical direction, or biaxially stretching said film at a temperature of from 40° to 100° C. at a stretch ratio of from 1.1 to 8.0 in the mechanical direction and then at a temperature of from 70° to 100° C. at a stretch ratio of not higher than 6.0 in the transverse direction.
Claim 8
Dependent Claim 171 words
A process for producing a breathable film comprising uniaxially stretching a film comprising a resin composition comprising (1) 100 parts by weight of a linear low-density polyethylene resin having a density of from 0.870 to 0.915 g/cm 3 and containing from 15 to 50% by weight of a component which is extractable with xylene at room temperature and which has a weight average molecular chain length of from 1,000 to 9,000 Å; (2) from 50 to 400 parts by weight of a filler; and (3) from 0.5 to 8 parts by weight of a nonionic surface active agent at a temperature of from 30° to 80° C. at a stretch ratio of from 1.2 to 8 in the mechanical direction, or biaxially stretching said film at a temperature of from 40° to 100° C. at a stretch ratio of from 1.1 to 8.0 in the mechanical direction and then at a temperature of from 70° to 100° C. at a stretch ratio of not higher than 6.0 in the transverse direction.
Claim 9
Dependent Claim 31 words
A breathable film as in claim 1, wherein said linear low-density polyehtylene resin contains from 20 to 30% by weight of a component which is extractable with xylene at room temperature.
Claim 10
Dependent Claim 31 words
A breathable film as in claim 2, wherein said linear low-density polyethylene resin contains from 20 to 30% by weight of a component which is extractable with xylene at room temperature.
Claim 11
Dependent Claim 30 words
A process as in claim 3, wherein said linear low-density polyehtylene resin contains from 20 to 30% by weight of a component which is extractable with xylene at room temperature.
Claim 12
Dependent Claim 30 words
A process as in claim 4, wherein said linear low-density polyethylene resin contains from 20 to 30% by weight of a component which is extractable with xylene at room temperature.
Claim 13
Dependent Claim 34 words
A breathable film as in claim 1, wherein said resin composition contains from 60 to 200 parts by weight of said filler based on 100 parts by weight of said linear low-density polyethylene resin.
Claim 14
Dependent Claim 34 words
A breathable film as in claim 2, wherein said resin composition contains from 60 to 200 parts by weight of said filler based on 100 parts by weight of said linear low-density polyethylene resin.
Claim 15
Dependent Claim 33 words
A process as in claim 3, wherein said resin composition contains from 60 to 200 parts by weight of said filler based on 100 parts by weight of said linear low-density polyethylene resin.
Claim 16
Dependent Claim 33 words
A process as in claim 4, wherein said resin composition contains from 60 to 200 parts by weight of said filler based on 100 parts by weight of said linear low-density polyethylene resin.
Claim 17
Dependent Claim 37 words
A breathable film as in claim 2, wherein said resin composition contains from 0.5 to 2 parts by weight of said nonionic surface active agent based on 100 parts by weight of said linear low-density polyethylene resin.
Claim 18
Dependent Claim 36 words
A process as in claim 4, wherein said resin composition contains from 0.5 to 2 parts by weight of said nonionic surface active agent based on 100 parts by weight of said linear low-density polyethylene resin.
Claim 19
Dependent Claim 34 words
A process as in claim 3, wherein the uniaxial stretching is carried out at a temperature of from 40° to 60° C. at a stretch ratio from 1.6 to 2.5 in the mechanical direction.
Claim 20
Dependent Claim 34 words
A process as in claim 4, wherein the uniaxial stretching is carried out at a temperature of from 40° to 60° C. at a stretch ratio from 1.6 to 2.5 in the mechanical direction.
Claim 21
Dependent Claim 60 words
A process as in claim 3, wherein the biaxial stretching is carried out first at a temperature of from 50° to 85° C. at a stretch ratio of from 1.2 to 4.0 in the mechanical direction and then at a temperature of from 80° to 95° C. at a stretch ratio of not higher than 3.0 in the transverse direction.
Claim 22
Dependent Claim 60 words
A process as in claim 4, wherein the biaxial stretching is carried out first at a temperature of from 50° to 85° C. at a stretch ratio of from 1.2 to 4.0 in the mechanical direction and then at a temperature of from 80° to 95° C. at a stretch ratio of not higher than 3.0 in the transverse direction.
Claim 23
Dependent Claim 17 words
A breathable film as in claim 1, wherein said filler is calcium carbonate, barium sulfate, or talc.
Claim 24
Dependent Claim 17 words
A breathable film as in claim 2, wherein said filler is calcium carbonate, barium sulfate, or talc.
Claim 25
Dependent Claim 16 words
A process as in claim 3, wherein said filler is calcium carbonate, barium sulfate, or talc.
Claim 26
Dependent Claim 16 words
A process as in claim 4, wherein said filler is calcium carbonate, barium sulfate, or talc.
Claim 27
Dependent Claim 52 words
A process as in claim 3, wherein the resulting breathable film is subjected to a heat setting treatment at a temperature of from 60° C. to a temperature of 5° C. lower than the maximum peak temperature of the linear low-density polyethylene as determined by the use of a differential scanning calorimeter.
Claim 28
Dependent Claim 52 words
A process as in claim 4, wherein the resulting breathable film is subjected to a heat setting treatment at a temperature of from 60° C. to a temperature of 5° C. lower than the maximum peak temperature of the linear low-density polyethylene as determined by the use of a differential scanning calorimeter.
Claim 29
Dependent Claim 21 words
A breathable film as in claim 1, wherein said filler has an average particle diameter of from 0.1 to 20 μm.
Claim 30
Dependent Claim 21 words
A breathable film as in claim 2, wherein said filler has an average particle diameter of from 0.1 to 20 μm.
Claim 31
Dependent Claim 20 words
A process as in claim 3, wherein said filler has an average particle diameter of from 0.1 to 20 μm.
Claim 32
Dependent Claim 20 words
A process as in claim 4, wherein said filler has an average particle diameter of from 0.1 to 20 μm.
Claim 33
Dependent Claim 19 words
A breathable film as in claim 2, wherein said nonioic surface active agent is monoglycerine monostearate or diglycerine distearate.
Claim 34
Dependent Claim 18 words
A process as in claim 4, wherein said nonioic surface active agent is monoglycerine monostearate or diglycerine distearate.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-05-08 1992-11-07 1993-05-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-05-08 1996-11-07 1997-05-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-05-08 2000-11-07 2001-05-09 $7700.00 Window Closed / Lapsed

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