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US4824304A Expired / Lapsed US ⏱️ 0.0 years remaining

Rotary welding member made of resin

Assignee: Nifco Inc
•
Filing: 1987-07-22
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Granted: 1989-04-25
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Expires: 2007-07-22
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Abstract

Abstract A rotary welding member made of resin comprising a post portion, and a disk-shaped flange portion integrally mounted on one end of the post portion and having a plurality of ribs formed thereon in the radial direction.

Inventors

  • 👤 Teruji Shibayama
  • 👤 Yoshio Kaneko

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 14:01
CPC Classifications
B; B29; B29C; B29C65/00; B29C65/02; B29C65/06; B29C65/0672; B29C65/069; B29C66/00; B29C66/01; B29C66/05; B29C66/10; B29C66/11; B29C66/112; B29C66/1122; B29C66/13; B29C66/131; B29C66/349; B29C66/3494; B29C66/40; B29C66/47; B29C66/474; B29C66/80; B29C66/83; B29C66/832; B29C66/8322; B29C65/56; B29C65/58; B29C65/60; B29C65/606; B29C65/609; B29C66/348; B29L; B29L2031/00; B29L2031/727; B29L2031/7282; B29L2031/737; Y; Y10; Y10S; Y10S411/00; Y10S411/904; Y10S411/908

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 189 words
A rotary welding member integrally molded of synthetic resin material, comprising: a post portion; a disk-shaped flange portion integrally mounted upon one end of said post portion; means mounted upon said rotary welding member for enabling high-speed rotation of said rotary welding member by means of a high-speed rotating tool; said disk-shaped flange portion having a first surface to be friction welded to a substrate as a result of partial melting of said first surface of said disk-shaped flange portion in response to heat generated between said first surface of said disk-shaped flange portion and said substrate as a result of friction developed between said first surface of said disk-shaped flange portion and said substrate during said high-speed rotation of said welding member by said high-speed rotating tool while in contact with said substrate; and three or more radially extending ribs formed upon a second surface of said disk-shaped flange portion opposite said first surface for causing cooling air to flow across said second surface of said disk-shaped flange portion in order to dissipate an excess portion of said generated heat so as to prevent deterioration of said substrate.
Claim 2
Dependent Claim 189 words
A rotary welding member integrally molded of synthetic resin material, comprising: a post portion; a disk-shaped flange portion integrally mounted upon one end of said post portion; means mounted upon said rotary welding member for enabling high-speed rotation of said rotary welding member by means of a high-speed rotating tool; said disk-shaped flange portion having a first surface to be friction welded to a substrate as a result of partial melting of said first surface of said disk-shaped flange portion in response to heat generated between said first surface of said disk-shaped flange portion and said substrate as a result of friction developed between said first surface of said disk-shaped flange portion and said substrate during said high-speed rotation of said welding member by said high-speed rotating tool while in contact with said substrate; and three or more radially extending ribs formed upon a second surface of said disk-shaped flange portion opposite said first surface for causing cooling air to flow across said second surface of said disk-shaped flange portion in order to dissipate an excess portion of said generated heat so as to prevent deterioration of said substrate.
Claim 3
Dependent Claim 22 words
The rotary welding member as claimed in claim 1, wherein said ribs decline in height towards the periphery of the flange portion.
Claim 4
Dependent Claim 27 words
The rotary welding member as claimed in claim 1, wherein the flange portion is formed therein with a plurality of holes in the direction of thickness thereof.
Claim 5
Dependent Claim 25 words
The rotary welding member as set forth in claim 1, wherein: four ribs are equiangularly disposed about a longitudinal axis of said rotary welding member.
Claim 6
Dependent Claim 18 words
The rotary welding member as set forth in claim 1, wherein: said rotary welding member is a stud.
Claim 7
Dependent Claim 18 words
The rotary welding member as set forth in claim 1, wherein: said rotary welding member is a fastener.
Claim 8
Dependent Claim 28 words
The rotary welding member as set forth in claim 1, wherein: said high-speed rotating enabling means are mounted upon said disk-shaped flange portion of said rotary welding member.
Claim 9
Dependent Claim 32 words
The rotary welding member as set forth in claim 7, wherein: said high-speed rotating enabling means are mounted upon exterior peripheral portions of said disk-shaped flange portion of said rotary welding member.
Claim 10
Dependent Claim 24 words
The rotary welding member as set forth in claim 8, wherein: said high-speed rotating enabling means comprises a pair of diametrically oppositely disposed projections.
Claim 11
Dependent Claim 25 words
The rotary welding member as set forth in claim 2, wherein: four ribs are equiangularly disposed about a longitudinal axis of said rotary welding member.
Claim 12
Dependent Claim 18 words
The rotary welding member as set forth in claim 2, wherein: said rotary welding member is a stud.
Claim 13
Dependent Claim 18 words
The rotary welding member as set forth in claim 2, wherein: said rotary welding member is a fastener.
Claim 14
Dependent Claim 28 words
The rotary welding member as set forth in claim 2, wherein: said high-speed rotating enabling means are mounted upon said disk-shaped flange portion of said rotary welding member.
Claim 15
Dependent Claim 32 words
The rotary welding member as set forth in claim 13, wherein: said high-speed rotating enabling means are mounted upon exterior peripheral portions of said disk-shaped flange portion of said rotary welding member.
Claim 16
Dependent Claim 23 words
The rotary welding member as set forth in claim 14, wherein: said high-speed rotating enabling means comprises a pair of diametrically opposed projections.
Claim 17
Dependent Claim 25 words
The rotary welding member as set forth in claim 3, wherein: four ribs are equiangularly disposed about a longitudinal axis of said rotary welding member.
Claim 18
Dependent Claim 27 words
The rotary welding member as set forth in claim 3, wherein: four of said holes are equiangularly disposed about a longitudinal axis of said rotary welding member.
Claim 19
Dependent Claim 18 words
The rotary welding member as set forth in claim 3, wherein: said rotary welding member is a stud.
Claim 20
Dependent Claim 18 words
The rotary welding member as set forth in claim 3, wherein: said rotary welding member is a fastener.
Claim 21
Dependent Claim 38 words
The rotary welding member as set forth in claim 3, wherein: said high-speed rotating enabling means comprises a pair of diametrically opposed projections mounted upon exterior peripheral portions of said disk-shaped flange portion of said rotary welding member.
Claim 22
Dependent Claim 199 words
A rotary welding member integrally molded of synthetic resin material, comprising: a post portion; a disk-shaped flange portion integrally mounted upon one end of said post portion; means mounted upon said rotary welding member for enabling high-speed rotation of said rotary welding member by means of a high-speed rotating tool; said disk-shaped flange portion having a first surface to be friction welded to a substrate as a result of partial melting of said first surface of said disk-shaped flange portion in response to heat generated between said first surface of said disk-shaped flange portion and said substrate as a result of friction developed between said first surface of said disk-shaped flange portion and said substrate during said high-speed rotation of said welding member by said high-speed rotating tool while in contact with said substrate; and a plurality of radially extending ribs, each of which has a substantially rectangular configuration in cross-section, formed upon a second surface of said disk-shaped flange portion opposite said first surface for causing cooling air to flow across said second surface of said disk-shaped flange portion in order to dissipate an excess portion of said generated heat so as to prevent deterioration of said substrate.
Claim 23
Dependent Claim 199 words
A rotary welding member integrally molded of synthetic resin material, comprising: a post portion; a disk-shaped flange portion integrally mounted upon one end of said post portion; means mounted upon said rotary welding member for enabling high-speed rotation of said rotary welding member by means of a high-speed rotating tool; said disk-shaped flange portion having a first surface to be friction welded to a substrate as a result of partial melting of said first surface of said disk-shaped flange portion in response to heat generated between said first surface of said disk-shaped flange portion and said substrate as a result of friction developed between said first surface of said disk-shaped flange portion and said substrate during said high-speed rotation of said welding member by said high-speed rotating tool while in contact with said substrate; and a plurality of radially extending ribs, each of which has a substantially rectangular configuration in cross-section, formed upon a second surface of said disk-shaped flange portion opposite said first surface for causing cooling air to flow across said second surface of said disk-shaped flange portion in order to dissipate an excess portion of said generated heat so as to prevent deterioration of said substrate.
Claim 24
Dependent Claim 230 words
A rotary welding member integrally molded of synthetic resin material, comprising: a post portion; a disk-shaped flange portion integrally mounted upon one end of said post portion; means mounted upon said rotary welding member for enabling high-speed rotation of said rotary welding member by means of a high-speed rotating tool; said disk-shaped flange portion having a first surface to be friction welded to a substrate as a result of partial melting of said first surface of said disk-shaped flange portion in response to heat generated between sadi first surface of said disk-shaped flange portion and said substrate as a result of friction developed between said first surface of said disk-shaped flange portion and said substrate during said high-speed rotation of said welding member by said high-speed rotating tool while in contact with said substrate; and a plurality of radially extending ribs, each of which has a cross-sectional configuration defined by means of upstanding sidewalls, extending at predetermined angles with respect to a second surface of said disk-shaped flange portion opposite said first surface, and an upper surface interconnecting the upper ends of said upstanding sidewalls and spaced above said second surface of said disk-shaped flange portion, for causing cooling air to flow across said second surface of said disk-shaped flange portion in order to dissipate an excess portion of said generated heat so as to prevent deterioration of said substrate.
Claim 25
Dependent Claim 230 words
A rotary welding member integrally molded of synthetic resin material, comprising: a post portion; a disk-shaped flange portion integrally mounted upon one end of said post portion; means mounted upon said rotary welding member for enabling high-speed rotation of said rotary welding member by means of a high-speed rotating tool; said disk-shaped flange portion having a first surface to be friction welded to a substrate as a result of partial melting of said first surface of said disk-shaped flange portion in response to heat generated between sadi first surface of said disk-shaped flange portion and said substrate as a result of friction developed between said first surface of said disk-shaped flange portion and said substrate during said high-speed rotation of said welding member by said high-speed rotating tool while in contact with said substrate; and a plurality of radially extending ribs, each of which has a cross-sectional configuration defined by means of upstanding sidewalls, extending at predetermined angles with respect to a second surface of said disk-shaped flange portion opposite said first surface, and an upper surface interconnecting the upper ends of said upstanding sidewalls and spaced above said second surface of said disk-shaped flange portion, for causing cooling air to flow across said second surface of said disk-shaped flange portion in order to dissipate an excess portion of said generated heat so as to prevent deterioration of said substrate.

References Cited (Backward Citations)

US1435134A Cited
US3378972A Cited
US4511189A Cited
US4462194A Cited
US4676707A Cited
US4566924A Cited
DE3501715A1 Cited
US4636124A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-04-24 1992-10-24 1993-04-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-04-24 1996-10-24 1997-04-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-04-24 2000-10-24 2001-04-25 $7700.00 Window Closed / Lapsed

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