Ferrofluid exclusion seal and method of assembly

Claim 2

In a sealing system having a seal element with a first side, a second side and a periphery, and a housing having a surface which mates with said seal element periphery to form an annular space between said seal element periphery and said housing surface, said annular space having a maximum width less than or equal to a first width, a deformed sealing band for mounting said seal element in said housing, said sealing band comprising a band of deformable material which, prior to assembly of said seal element in said housing, has a substantially L-shaped cross-section with a first leg forming a radially-extending shoulder that bears against said first side of said seal element and with a second leg encircling said seal element periphery, said sealing band second leg having a substantially uniform thickness greater than said first width so that when said sealing band is placed around said seal element and said seal element and said sealing band are inserted into said housing, said sealing band second leg is forced into said annular space and is deformed to mechanically secure the seal element on said housing surface and to extrude a portion of the material comprising said sealing band second leg from said annular space to form a lip which bears against said second side of said seal element and holds said seal element within said sealing band.

Claim 3

The sealing system according to claim 1 wherein the free end of said sealing band second leg has an increased thickness in order to assist in forming said lip when said seal element and said sealing band assembly is mounted on said housing surface.

Claim 4

The sealing system according to claim 1 wherein said sealing band is comprised of a thermoplastic material.

Claim 5

The sealing system according to claim 3 wherein said sealing band is comprised of a thermoplastic polymer.

Claim 6

The sealing system according to claim 1 wherein said sealing band is comprised of one of the group consisting of nylon, polyurethane, polyethylene, polypropylene, polystyrene elastomer, rubber thermoplastic elastomer, silicone elastomer, fluorocarbon elastomer, acetyl-type resin, lead, tin, indium, gallium, aluminum, copper, filled nylon and filled acetyl-type resins.

Claim 7

The sealing system according to claim 1 wherein said sealing band is comprised of an electrically-conductive material.

Claim 8

The sealing system according to claim 1 wherein, after mounting on said housing surface, said sealing band second leg is under compression to mechanically secure said seal element on said housing surface and the material comprising said sealing band has sufficient shape memory to maintain said compression without substantial relaxation due to secondary creepage.

Claim 9

In a ferrofluid sealing system for apparatus having a hollow housing having an inside surface, said housing encircling a shaft, which shaft moves relative to said housing, said ferrofluid sealing system providing a seal between said housing and said shaft, and comprising, a mechanical assembly having a first side, a second side and an external periphery which mates with said housing inside surface to form a first annular space between said mechanical assembly periphery and said housing inside surface, said first annular space having a maximum width less than or equal to a first width, said mechanical assembly comprising, a pole piece extending from said mechanical assembly periphery towards said shaft, but not contacting said shaft, to form a second annular space between said pole piece and said shaft a magnet located near said pole piece, and ferrofluid located in said second annular space, said pole piece, said magnet, said ferrofluid and said shaft forming a magnetic circuit, and a deformed sealing ring formed of deformable material which, prior to assembly, has a substantially L-shaped cross-section with a first leg forming a radially-extending shoulder that bears against said first side of said mechanical assembly and with a second leg, said sealing ring second leg having a substantially uniform thickness greater than said first width and said sealing ring second leg encircling the circumference of said mechanical assembly so that when said mechanical assembly is forced into said housing, said second leg fits into said first annular space and is deformed to mechanically secure said mechanical assembly within said housing and to extrude a portion of the material comprising said second leg from said first annular space to form a lip which bears against said second side of said mechanical assembly and holds said mechanical assembly within said sealing ring.

Claim 10

In a ferrofluid sealing system for apparatus having a hollow housing having an inside surface, said housing encircling a shaft, which shaft moves relative to said housing, said ferrofluid sealing system providing a seal between said housing and said shaft, and comprising, a mechanical assembly having a first side, a second side and an external periphery which mates with said housing inside surface to form a first annular space between said mechanical assembly periphery and said housing inside surface, said first annular space having a maximum width less than or equal to a first width, said mechanical assembly comprising, a pole piece extending from said mechanical assembly periphery towards said shaft, but not contacting said shaft, to form a second annular space between said pole piece and said shaft a magnet located near said pole piece, and ferrofluid located in said second annular space, said pole piece, said magnet, said ferrofluid and said shaft forming a magnetic circuit, and a deformed sealing ring formed of deformable material which, prior to assembly, has a substantially L-shaped cross-section with a first leg forming a radially-extending shoulder that bears against said first side of said mechanical assembly and with a second leg, said sealing ring second leg having a substantially uniform thickness greater than said first width and said sealing ring second leg encircling the circumference of said mechanical assembly so that when said mechanical assembly is forced into said housing, said second leg fits into said first annular space and is deformed to mechanically secure said mechanical assembly within said housing and to extrude a portion of the material comprising said second leg from said first annular space to form a lip which bears against said second side of said mechanical assembly and holds said mechanical assembly within said sealing ring.

Claim 11

A ferrofluid sealing system according to claim 8 wherein said sealing ring second leg has a free end and said free end of said second leg has an increased thickness in order to assist in forming said lip when said mechanical assembly is forced into said housing.

Claim 12

A ferrofluid sealing system according to claim 8 wherein said sealing ring is comprised of a thermoplastic material.

Claim 13

A ferrofluid sealing system according to claim 8 wherein said sealing ring is comprised of one of the group consisting of nylon, polyurethane, polyethylene, polypropylene, polystyrene elastomer, rubber, thermoplastic elastomer, silicone elastomer, fluorocarbon elastomer, acetyl-type resin, lead, tin, indium, gallium, aluminum, copper, filled nylon and filled acetyl-type resins.

Claim 14

A ferrofluid sealing system according to claim 8 wherein said sealing ring is comprised of an electrically-conductive material.

Claim 15

A ferrofluid sealing system according to claim 8 wherein, after insertion of said mechanical assembly into said housing, said second leg of said sealing ring is under compression to mechanically secure said mechanical assembly within said housing and the material comprising said sealing ring has sufficient shape memory to maintain said compression without substantial relaxation due to secondary creepage.

Claim 18

The method according to claim 14 wherein the free end of said second leg has an increased thickness and step B comprises the step of pressing said free end into said annular space to cause a portion of said free end to extrude and create said lip.