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Metal matrix composite and structure using metal matrix composites for electronic applications

Assignee: General Electric Co
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Filing: 1987-06-08
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Granted: 1989-02-21
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Expires: 2007-06-08
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Abstract

Abstract The invention relates to a metal matrix composite used to support and/or enclose discrete electronic semiconductor devices, monolithic integrated circuits, hybrid circuits, and multi-layer printed wiring boards. The matrices herein disclosed employ aluminum as the matrix with Beta Eucryptite as the additive in a volume percent of up to 60. The preferred range of from 55 to 45 percent by volume of the additive has a coefficient of thermal expansion matching the common semiconductor materials and common ceramics used for electronic enclosures. The composite uses low cost materials, and due to the affinity of the additive to aluminum is easily prepared. The resulting structures have good thermal conductivity and low weight.

Inventors

  • 👤 Robert E. Belke, Jr.
  • 👤 George F. Trojanowski
  • 👤 Louis Zakraysek

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 19:22
CPC Classifications
H; H10; H10W; H10W76/00; H10W76/10; H10W76/17; H10W70/00; H10W70/60; H10W70/67; H10W70/68; H10W70/6875; H10W76/60; H10W70/682; H10W70/685; H10W72/00; H10W72/50; H10W72/531; H10W72/5363

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 54 words
A metal matrix composite of low density, high thermal and electrical conductivity, and a coefficient of thermal expansion in the range from approximately 4.5 to 12 parts per million per degree Centigrade, consisting of a matrix of aluminum to which Beta-Eucryptite has been added in a range from 60 to 40 percent by volume.
Claim 2
Dependent Claim 54 words
A metal matrix composite of low density, high thermal and electrical conductivity, and a coefficient of thermal expansion in the range from approximately 4.5 to 12 parts per million per degree Centigrade, consisting of a matrix of aluminum to which Beta-Eucryptite has been added in a range from 60 to 40 percent by volume.
Claim 3
Dependent Claim 67 words
In combination: a substrate of a metal matrix composite material of low density, high thermal and electrical conductivity and a coefficient of thermal expansion in the range of from approximately 4.5 to 8.5 parts per million per degree centigrade consisting of a matrix of aluminum to which Beta-Eucryptite has been added in a range from 60 to 45 percent by volume, and an electronic semiconductor bonded thereto.
Claim 4
Dependent Claim 67 words
In combination: a substrate of a metal matrix composite material of low density, high thermal and electrical conductivity and a coefficient of thermal expansion in the range of from approximately 4.5 to 8.5 parts per million per degree centigrade consisting of a matrix of aluminum to which Beta-Eucryptite has been added in a range from 60 to 45 percent by volume, and an electronic semiconductor bonded thereto.
Claim 5
Dependent Claim 35 words
The configuration set forth in claim 2 wherein: the surface of said substrate is clad with a thin aluminum layer to seal the surface, said layer providing an electrically conductive bond to said electronic semiconductor.
Claim 6
Dependent Claim 41 words
The combination as set forth in claim 2, wherein: the surface of said substrate is clad with a thin aluminum layer to seal the surface, the layer being anodized, said anodized layer providing an electrically insulating bond to said electronic semiconductor.
Claim 7
Dependent Claim 34 words
The combination set forth in claim 2 wherein: the percentage of Beta-Eucryptite is from 55 to 45 volume percent, and said semiconductor is a member of the class including, silicon, germanium, and gallium arsenide.
Claim 8
Dependent Claim 57 words
In a package for electronic components, the combination comprising: a metal matrix composite base consisting of a matrix of aluminum to which Beta Eucryptite has been added in a range between 55 and 45 per cent by volume; a lead frame of alumina sealed to said base for supporting leads for connection to a contained electronic component.
Claim 9
Dependent Claim 57 words
In a package for electronic components, the combination comprising: a metal matrix composite base consisting of a matrix of aluminum to which Beta Eucryptite has been added in a range between 55 and 45 per cent by volume; a lead frame of alumina sealed to said base for supporting leads for connection to a contained electronic component.
Claim 10
Dependent Claim 54 words
The combination set forth in claim 6 having in addition thereto: a ring frame of alumina sealed to said lead frame; and a metal matrix composite cover sealed to said ring frame comprising a matrix of aluminum to which Beta Eucryptite has been added in a range between 55 and 45 percent by volume.
Claim 11
Dependent Claim 45 words
The combination set forth in claim 7 having in addition thereto: an electronic semiconductor bonded to the surface of said base on the package interior, and said base is clad with a thin aluminum layer to provide an electrically conductive bond to said electronic semiconductor.
Claim 12
Dependent Claim 53 words
The combination set forth in claim 7, having in addition thereto: (a) an electronic semiconductor bonded to the surface of said base on the package interior, and (b) said base is clad with a thin aluminum layer, the surface being anodized, said anodized layer providing an electrically insulating bond to said electronic semiconductor.

References Cited (Backward Citations)

SU438721A1 Cited
US4105456A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-02-21 1992-08-22 1993-02-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-02-21 1996-08-22 1997-02-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-02-21 2000-08-22 2001-02-21 $7700.00 Window Closed / Lapsed

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