Method of molding case for push-button switch

Claim 1

A method of molding a case for use in a push-button switch, comprising the steps of: preparing a contact plate having a central fixed contact and opposite fixed contacts; preparing an upper die and a lower die one of which has a central support portion and opposite support portions; mounting the contact plate between the upper and lower dies in such a way that respective contact surfaces on one side of the central fixed contact and the opposite fixed contacts bear against the central support portion and the opposite support portions, respectively; moving a locating pin that has a tapered front end portion having a point through the other die and pressing the point of the pin against a holding surface on an opposite side PG,15 from the contact surface of the central fixed contact; moving other locating pins through said other die so that these pins protrude toward respective holding surfaces on the opposite sides from the contact surfaces of the opposite fixed contacts with slight gaps formed between ends of these pins and the respective holding surfaces; injecting molten resin into a cavity formed between the dies so as to mold the central fixed contact and opposite fixed contacts in a molded switch body; and withdrawing the tapered locating pin and the other locating pins from the molded switch body and leaving a central tapered hole coming to a point at the holding surface of the central fixed contact, and opposite holes spaced by molded resin from the holding surfaces of the opposite fixed contacts by said slight gaps therebetween, which thereby do not allow solder flux to enter around said contacts.

Claim 2

A method of molding a case for use in a push-button switch, comprising the steps of: preparing a contact plate having a central fixed contact and opposite fixed contacts; preparing an upper die and a lower die one of which has a central support portion and opposite support portions; mounting the contact plate between the upper and lower dies in such a way that respective contact surfaces on one side of the central fixed contact and the opposite fixed contacts bear against the central support portion and the opposite support portions, respectively; moving a locating pin that has a tapered front end portion having a point through the other die and pressing the point of the pin against a holding surface on an opposite side PG,15 from the contact surface of the central fixed contact; moving other locating pins through said other die so that these pins protrude toward respective holding surfaces on the opposite sides from the contact surfaces of the opposite fixed contacts with slight gaps formed between ends of these pins and the respective holding surfaces; injecting molten resin into a cavity formed between the dies so as to mold the central fixed contact and opposite fixed contacts in a molded switch body; and withdrawing the tapered locating pin and the other locating pins from the molded switch body and leaving a central tapered hole coming to a point at the holding surface of the central fixed contact, and opposite holes spaced by molded resin from the holding surfaces of the opposite fixed contacts by said slight gaps therebetween, which thereby do not allow solder flux to enter around said contacts.

Claim 3

A method of molding a case for use in a push-button switch, comprising the steps of: preparing a contact plate having a central fixed contact and opposite fixed contacts; preparing an upper die and a lower die one of which has a central support portion and opposite support portions, the opposite support portions being so shaped as to substantially conform to the contours of the opposite fixed contacts of the contact plate; mounting the contact plate between the upper and lower dies in such a way that respective contact surfaces on one side of the central fixed contact and the opposite fixed contact bear against the central support portion and the opposite support portions, respectively; moving a locating pin that has a tapered front end portion having a point through the other die and pressing the point of the pin against a holding surface on an opposite side from the contact surface of the central fixed contact, in order to place the central fixed contact in position; injecting molten resin into a cavity formed between the dies so as to mold the central fixed contact and opposite fixed contacts in a molded switch body, the molten resin covering the surfaces of the opposite fixed contacts not in contact with the opposite support portions, but not passing between the contact surfaces of the opposite fixed contacts and the opposite support portions; and withdrawing the tapered locating pin from the molded switch body and leaving a central tapered hole coming to a point at the holding surface of the central contact which thereby does not allow solder flux to enter around said central contact.

Claim 4

A method of molding a case for use in a push-button switch, comprising the steps of: preparing a contact plate having a central fixed contact and opposite fixed contacts; preparing an upper die and a lower die one of which has a central support portion and opposite support portions, the opposite support portions being so shaped as to substantially conform to the contours of the opposite fixed contacts of the contact plate; mounting the contact plate between the upper and lower dies in such a way that respective contact surfaces on one side of the central fixed contact and the opposite fixed contact bear against the central support portion and the opposite support portions, respectively; moving a locating pin that has a tapered front end portion having a point through the other die and pressing the point of the pin against a holding surface on an opposite side from the contact surface of the central fixed contact, in order to place the central fixed contact in position; injecting molten resin into a cavity formed between the dies so as to mold the central fixed contact and opposite fixed contacts in a molded switch body, the molten resin covering the surfaces of the opposite fixed contacts not in contact with the opposite support portions, but not passing between the contact surfaces of the opposite fixed contacts and the opposite support portions; and withdrawing the tapered locating pin from the molded switch body and leaving a central tapered hole coming to a point at the holding surface of the central contact which thereby does not allow solder flux to enter around said central contact.