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Filter material and process for the production thereof

Assignee: Helsa Werke Helmut Sandler GmbH and Co KG
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Filing: 1987-09-11
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Granted: 1989-01-24
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Expires: 2007-09-11
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Abstract

Abstract In a process for the production of a filter material comprising an open-pore foam carrier carrying adsorber particles of different particle sizes secured thereto, an adhesive is applied to the foam carrier material and then first adsorber particles are applied to the foam carrier material and into the open pores thereof. When the adhesive is still in a non-set condition, second adsorber particles which are of substantially smaller size than the first adsorber particles are then applied to the foam carrier material and into the open pores thereof.

Inventors

  • 👤 Klaus Smolik

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 20:01
CPC Classifications
B; B01; B01J; B01J20/00; B01J20/28; B01J20/28014; B01J20/28042; B01J20/28045; B01D; B01D39/00; B01D39/14; B01D39/16; B01D39/1669; B01D39/1676; B01D53/00; B01D53/02; B01J20/28016; B01J20/28019; B01J20/28026; B01J20/28054; B01J20/28057; B01J20/28095; B01J20/28097; B60; B60H; B60H3/00; B60H3/06; B60H3/0658; B01D2253/00; B01D2253/25; B01D2253/30; B01D2253/34; B60H2003/0691

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 82 words
A process for the production of a filter material comprising providing a self-supporting open-pore foam carrier and first and second adsorber particles of different sizes to be carried by the foam carrier, providing the foam carrier with an adhesive layer, introducing first adsorber particles into the open pores of the foam carrier, and then introducing second adsorber particles of a substantially smaller particle size than the first adsorber particles into the open pores of the foam carrier before the adhesive has set.
Claim 2
Dependent Claim 82 words
A process for the production of a filter material comprising providing a self-supporting open-pore foam carrier and first and second adsorber particles of different sizes to be carried by the foam carrier, providing the foam carrier with an adhesive layer, introducing first adsorber particles into the open pores of the foam carrier, and then introducing second adsorber particles of a substantially smaller particle size than the first adsorber particles into the open pores of the foam carrier before the adhesive has set.
Claim 3
Dependent Claim 46 words
A process as set forth in claim 1 using first adsorber particles which are of a particle size of between 0.1 times and 0.9 times the mean pore diameter of the pores of the foam carrier, and using secod adsorer particles which are of powder form.
Claim 4
Dependent Claim 52 words
A process as set forth in claim 1 which further comprises providing said foam carrier with the adhesive by impregnation therewithin, squeezing out the impregnated foam carrier, then introducing the first adsorber particles into the pores of the foam carrier, and introducing said secondadsorber articles into the pores of said foam carrier.
Claim 5
Dependent Claim 27 words
A process as set forth in claim 1 which further comprises dropping said first and second adsorber particles respectively from a height onto said adhesive-bearing foam carrier.
Claim 6
Dependent Claim 41 words
A process as set forth in claim 1 which further comprises oppositely electrostatically charging said first and second adsorber particles on the one hand and said foam carrier on the other hand during the operation of introducing the adsorber particles thereto.
Claim 7
Dependent Claim 48 words
A process as set forth in claim 1 which further comprises applying a reduced pressure to a side of said foam carrier which is in opposite relationship to a source of said adsorber particle, during the operation of introducing said first and second particles into said foam carrier.
Claim 8
Dependent Claim 60 words
A process as set forth in claim 1 which further comprises processing said foam carrier with said first and second adsorber particles fixed thereto by means of said adhesive to remove adhesive material still clinging thereto, and then returning excessive first and second adsorber particles which are not fixed to said foam carrier to the respective sources of adsorber particles.
Claim 9
Dependent Claim 107 words
A filter material comprising: an open-pore foam carrier; first adsorber particles adhesively secured to the surface of the foam carrier including in the open pores thereof, the size of the first adsorber particles being between 0.1 times and 0.9 times the mean pore diameters of the pores of the foam carrier; and second adsorber particles adhesively secured to the surface of the foam carrier including in the pores thereof, in the regions of aid surface which are between the locations at which said first adsorber particles are adhesively secured to said surface, said second adsorber particles being of substantially smaller particle size than the first adsorber particles.
Claim 10
Dependent Claim 107 words
A filter material comprising: an open-pore foam carrier; first adsorber particles adhesively secured to the surface of the foam carrier including in the open pores thereof, the size of the first adsorber particles being between 0.1 times and 0.9 times the mean pore diameters of the pores of the foam carrier; and second adsorber particles adhesively secured to the surface of the foam carrier including in the pores thereof, in the regions of aid surface which are between the locations at which said first adsorber particles are adhesively secured to said surface, said second adsorber particles being of substantially smaller particle size than the first adsorber particles.
Claim 11
Dependent Claim 18 words
A filter material as set forth in claim 8 wherein said second adsorber particles are in powder form.
Claim 12
Dependent Claim 24 words
A filter material as set forth in claim 8 wherein said second adsorber particles are of a diameter of from 0.05 to 1 μm.
Claim 13
Dependent Claim 29 words
A filter material as set forth in claim 8 wherein said first adsorber particles are of a generally spherical configuration with a diameter of from 0.1 to 0.9 mm.
Claim 14
Dependent Claim 22 words
A filter material as set forth in claim 11 wherein said first adsorber particles are of a diameter of about 0.4 mm.
Claim 15
Dependent Claim 52 words
A filter material as set forth in claim 8 wherein said first adsorber particles comprise activated carbon with an internal surface area of between about 600 and about 1400 m 2 /g and said second adsorber praticles comprise a highly active powder carbon with an internal surface of >1000 m 2 /g.

References Cited (Backward Citations)

US4664683A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-01-24 1992-07-25 1993-01-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-01-24 1996-07-25 1997-01-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-01-24 2000-07-25 2001-01-24 $7700.00 Window Closed / Lapsed

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