US4797593A — Cathode for electron tube

Claim 1

Independent Claim 106 words

An oxide-coated thermionic cathode for an electron tube, comprising: a base comprising Ni as a major element, said base having a outer surface; a reducing agent contained in said base; only at least a portion of said outer surface of said base having coated thereon an electron-emisive substance comprising (a) an alkaline earth metal oxide as a principal component including barium oxide, and (b) 0.1 to 20 wt. % of at least one rare earth metal oxide selected from the group consisting of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Er and Tm, and a heater for heating said layer.

Claim 2

Dependent Claim 106 words

An oxide-coated thermionic cathode for an electron tube, comprising: a base comprising Ni as a major element, said base having a outer surface; a reducing agent contained in said base; only at least a portion of said outer surface of said base having coated thereon an electron-emisive substance comprising (a) an alkaline earth metal oxide as a principal component including barium oxide, and (b) 0.1 to 20 wt. % of at least one rare earth metal oxide selected from the group consisting of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Er and Tm, and a heater for heating said layer.

Claim 3

Dependent Claim 20 words

An oxide-coated thermionic cathode according to claim 1, wherein said reducing agent contains at least one of silicon and magnesium.

Claim 4

Dependent Claim 28 words

A cathode in accordance with claim 1, wherein said rare earth metal oxide reacts to extend an operating lifetime of said cathode at an enhanced emission current density.

Claim 5

Dependent Claim 28 words

A cathode in accordance with claim 1, wherein said rare earth oxide reacts to inhibit formation of an intermediate layer between said base and said electron emissive layer.

Claim 6

Dependent Claim 19 words

A cathode in accordance with claim 1, wherein said rare earth metal oxide contains oxides of Y and Sc.

Claim 7

Dependent Claim 27 words

A cathode in accordance with claim 1, wherein said rare earth metal oxide is present in an amount in the range from 0.3 to 15 wt. %.

Claim 8

Dependent Claim 42 words

A cathode in accordance with claim 1, wherein said rare earth metal oxide has been subjected to a heat treatment at a high temperature in a reducing atmosphere before said rare earth metal oxide is mixed with said alkaline earth metal oxide.

Claim 9

Dependent Claim 29 words

A cathode in accordance with claim 7, wherein said high-temperature heat treatment is applied in a gas containing hydrogen at 800° C. or higher for 10 minutes or more.

Claim 10

Dependent Claim 27 words

A cathode in accordance with claim 1, wherein said rare earth metal oxide is present in the form of a composite oxide containing alkaline earth metal oxide.

Claim 11

Dependent Claim 60 words

a cathode in accordance with claim 9, wherein said composite oxide at least one of Ba 3 Sc 4 O 9 , Ba 3 Y 4 O 9 , BaSc 2 O 4 , BaY 2 O 4 , Sr 3 Sc 4 O 9 , Ca 3 Sc 4 O 9 and Ba 3 Ce 4 O 9 .

Claim 12

Dependent Claim 36 words

A cathode in accordance with claim 1, wherein said layer of the electron-emissive substance further contains powder in an amount of less than 10 wt. % and formed of at least one of Ni and Co.

Claim 13

Dependent Claim 27 words

A cathode in accordance with claim 1, wherein said layer of the electron-emissive substance further contains reducing metal in an amount of less than 1 wt. %.

Claim 14

Dependent Claim 30 words

A cathode in accordance with claim 12, wherein said reducing metal comprises at least one of Fe, Zr, Hf, V, Nb, Ta, Si, Al, Cu, Zn, Cr, Mo and W.

Claim 15

Dependent Claim 34 words

A cathode in accordance with claim 1, further including a second layer of an electron-emissive substance comprising alkaline earth metal oxide containing at least Ba coated on said first layer of the electron-emissive substance.

Claim 16

Dependent Claim 33 words

A cathode in accordance with claim 1, further including a sintered surface layer of Ni powder of 10 to 50 μm in thickness between said base and said layer of the electron-emissive substance.

Claim 17

Dependent Claim 105 words

An oxide-coated thermionic cathode for an electron tube, comprising; a base comprising Ni as a major element, said base having an outer surface; reducing agent contained in said base; only at least a portion of said outer surface of said base having coated thereon an electron-emissive substance comprising (a) an alkaline earth metal oxide as a principal component including a barium oxide, and (b) 0.05 to 15 wt. % of at least one rare earth metal selected form the group consisting of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Er and Tm, and a heater for heating said layer.

Claim 18

Dependent Claim 105 words

An oxide-coated thermionic cathode for an electron tube, comprising; a base comprising Ni as a major element, said base having an outer surface; reducing agent contained in said base; only at least a portion of said outer surface of said base having coated thereon an electron-emissive substance comprising (a) an alkaline earth metal oxide as a principal component including a barium oxide, and (b) 0.05 to 15 wt. % of at least one rare earth metal selected form the group consisting of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Er and Tm, and a heater for heating said layer.

Claim 19

Dependent Claim 26 words

A cathode in accordance with claim 16 wherein said rare earth metal is present in an amount in the range from 0.2 to 7 wt. %.

Claim 20

Dependent Claim 28 words

A cathode in accordance with claim 17, wherein said layer of the electorn-emissive substance further contains reducing metal in an am ount of less than 1 wt. %.

Claim 21

Dependent Claim 30 words

A cathode in accordance with claim 18, wherein said reducing metal comprises at leat one of Fe, Zr, Hf, V, Nb, Ta, Si, Al, Cu, Zn, Cr, Mo and W.

Claim 22

Dependent Claim 33 words

A cathode in accordance with claim 17, further including a second layer of an electron-emissive substance containing alkaline earth metal oxide containing at leat Ba on said first layer of the electron-emissive substance.

Claim 23

Dependent Claim 33 words

A cathode in accordance with claim 17, further including a sintered surface layer of Ni powder of 10 to 50 μm in thickness between said base and said layer of the electron-emissive substance.

Claim 24

Dependent Claim 35 words

A cathode in accordance with claim 1, wherein said layer of the electron-emissive substance further contains powder in an amount of less than 10 wt. % formed of at least one of Ni and Co.

Claim 25

Dependent Claim 108 words

An oxide-coated cathode for an electron tube, comprising: a base comprising Ni as a major element and a reducing agent, said base having an outer surface; a rare earth metal oxide layer of less than 10 μm in thickness coated on at least a portion of said outer surface of said base, said rare earth metal oxide selected form the group consisting of at least one of the oxides of Sc, Y, La, Ce, Pr, Nd, Sm, Gd, Dy, Ho, Er and Tm, and a layer of an electron-emissive substance formed on said rare earth metal oxide layer and comprising alkaline earth metal oxide containing at leat Ba.

Claim 26

Dependent Claim 108 words

An oxide-coated cathode for an electron tube, comprising: a base comprising Ni as a major element and a reducing agent, said base having an outer surface; a rare earth metal oxide layer of less than 10 μm in thickness coated on at least a portion of said outer surface of said base, said rare earth metal oxide selected form the group consisting of at least one of the oxides of Sc, Y, La, Ce, Pr, Nd, Sm, Gd, Dy, Ho, Er and Tm, and a layer of an electron-emissive substance formed on said rare earth metal oxide layer and comprising alkaline earth metal oxide containing at leat Ba.

Claim 27

Dependent Claim 106 words

An oxide-coated cathode for an electron tube, comprising: a base comprising Ni as a major element and a reducing agent, said base having an outer surface; a rare earth metal layer of less than 6 μm in thickness coated on at least a portion of said outer surface of said base, said rare earth metal being selected from the group consisting of at least one of the oxides of Sc, Y, La, Ce, Pr, Nd, Sm, Gd, Dy, Ho, Er and Tm, and a layer of an electron-emissive substance formed on said rare earth metal layer and comprising alkaline earth metal oxide containing at least Ba.

Claim 28

Dependent Claim 106 words

An oxide-coated cathode for an electron tube, comprising: a base comprising Ni as a major element and a reducing agent, said base having an outer surface; a rare earth metal layer of less than 6 μm in thickness coated on at least a portion of said outer surface of said base, said rare earth metal being selected from the group consisting of at least one of the oxides of Sc, Y, La, Ce, Pr, Nd, Sm, Gd, Dy, Ho, Er and Tm, and a layer of an electron-emissive substance formed on said rare earth metal layer and comprising alkaline earth metal oxide containing at least Ba.

Claim 29

Dependent Claim 112 words

An oxide-coated thermionic cathode for an electron tube, comprising: a base containing Ni and a reducing agent, said base having an outer surface; and a layer of an electron-emissive substance coated on at least a portion of said outer srface of said base, said electron-emissive layer comprising a mixture of a powder of a rare earth metal oxide containing at least one of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Er and Tm and an alkaline earth metal carbonate powder, said mixture being applied as a suspension containing said rare earth metal oxide powder and said alkaline earth metal carbonate powder to form said electron-emissive substance.

Claim 30

Dependent Claim 112 words

An oxide-coated thermionic cathode for an electron tube, comprising: a base containing Ni and a reducing agent, said base having an outer surface; and a layer of an electron-emissive substance coated on at least a portion of said outer srface of said base, said electron-emissive layer comprising a mixture of a powder of a rare earth metal oxide containing at least one of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Er and Tm and an alkaline earth metal carbonate powder, said mixture being applied as a suspension containing said rare earth metal oxide powder and said alkaline earth metal carbonate powder to form said electron-emissive substance.

Claim 31

Dependent Claim 30 words

A cathode in accordance with claim 25, wherein said rare earth metal oxide is subjected to a heat treatment before said rare earth metal oxide is added to the suspension.

Claim 32

Dependent Claim 168 words

In an oxide-coated thermionic cathode for an electron tube, wherein a layer of an electron-emissive substance comprising an oxide of an alkaline earth metal including Ba is formed on the surface of a base comprising Ni and at least one reducing agent, and wherein free Ba is produced by reduction of said alkaline earth metal oxide by said at least one reducing agent, and wherein an interface layer containing an oxide of said at least one reducing agent is formed betwee said base and said electron-emissive layer as a result of partial reduction of said alkaline earth metal oxide layer which reduces an electron-emission characteristic of said cathode by limiting production of free Ba in said cathode: the improved cathode wherein an electron-emission characteristic of said cathode is enhanced by including in said layer a rare earth metal oxide containing at least one of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Er and Tm in admixture with said alkaline earth metal oxide.

Claim 33

Dependent Claim 168 words

In an oxide-coated thermionic cathode for an electron tube, wherein a layer of an electron-emissive substance comprising an oxide of an alkaline earth metal including Ba is formed on the surface of a base comprising Ni and at least one reducing agent, and wherein free Ba is produced by reduction of said alkaline earth metal oxide by said at least one reducing agent, and wherein an interface layer containing an oxide of said at least one reducing agent is formed betwee said base and said electron-emissive layer as a result of partial reduction of said alkaline earth metal oxide layer which reduces an electron-emission characteristic of said cathode by limiting production of free Ba in said cathode: the improved cathode wherein an electron-emission characteristic of said cathode is enhanced by including in said layer a rare earth metal oxide containing at least one of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Er and Tm in admixture with said alkaline earth metal oxide.

Claim 34

Dependent Claim 16 words

The cathode of claim 27, wherein said electron-emission characteristic of said cathode is cathode current density.

Claim 35

Dependent Claim 15 words

The cathode of claim 27, wherein said electron-emission characteristic of said cathode is cathode lifetime.

Claim 36

Dependent Claim 208 words

In an oxide-coated cathode for an electron tube comprising a base having a outer surface and comprising nickel as a major element, a reducing agent contained in said base, wherein only at least a portion of said outer surface of said base has coated thereon an electron emissive substance including an alkaline earth metal oxide as a principal component including barium oxide, free barium being produced by reduction of said alkaline earth metal oxide by said at least one reducing agent and wherein an interface layer containing an oxide of said at least one reducing agent between said base and said electron-emissive layer formed as a result of partial reduction of said alkaline earth metal oxide layer reduces an electron-emission characteristc of said cathode by limiting production of free barium in said cathode; the improvement for extending a lifetime of said cathode at an enhanced current density operation thereof by preventing or inhibiting formation of said interface layer, comprising 0.1 to 20 wt. % of at least one rare earth metal oxide selected from the group consisting of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Br and Tm, contained in admixture with said alkaline earth metal oxide in said electron emissive substance.

Claim 37

Dependent Claim 208 words

In an oxide-coated cathode for an electron tube comprising a base having a outer surface and comprising nickel as a major element, a reducing agent contained in said base, wherein only at least a portion of said outer surface of said base has coated thereon an electron emissive substance including an alkaline earth metal oxide as a principal component including barium oxide, free barium being produced by reduction of said alkaline earth metal oxide by said at least one reducing agent and wherein an interface layer containing an oxide of said at least one reducing agent between said base and said electron-emissive layer formed as a result of partial reduction of said alkaline earth metal oxide layer reduces an electron-emission characteristc of said cathode by limiting production of free barium in said cathode; the improvement for extending a lifetime of said cathode at an enhanced current density operation thereof by preventing or inhibiting formation of said interface layer, comprising 0.1 to 20 wt. % of at least one rare earth metal oxide selected from the group consisting of the oxides of Y, La, Ce, Pr, Nd, Sm, Gd, Sc, Dy, Ho, Br and Tm, contained in admixture with said alkaline earth metal oxide in said electron emissive substance.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1992-01-10	1992-07-11	1993-01-10	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	1996-01-10	1996-07-11	1997-01-10	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	2000-01-10	2000-07-11	2001-01-10	$7700.00	Window Closed / Lapsed

Cathode for electron tube

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