Combustion chamber liner

Claim 2

In a piston engine comprising an engine having a cylindrical bore therein, and a cooperating engine head closing the bore: the improvement comprising a sleeve extending concentrically through the bore; the inner side surface of said sleeve being designed to slidably support a piston; the outer side surface of said sleeve having a step configuration defining a first annular shoulder facing away from the cylinder head; the bore having a step configuration defining a second annular shoulder facing the cylinder head; said second shoulder being further away from the cylinder head than the first shoulder, whereby an annular free space is formed between the two shoulders; a compression spring means located in the annular free space; said spring means being trained between the two shoulders to bias the sleeve toward the cylinder head; said sleeve having a sliding fit in the bore whereby the sleeve can undergo changes in its length in response to thermal stresses associated with the combustion process; said spring means having sufficient strength to maintain the sleeve in pressure contact with the cylinder head while at the same time accommodating axial thermal growth of the sleeve; the engine further including a protection means for isolating the sleeve from radially directed thermal or mechanical distortions of the cylindrical bore and for dampening the vibrations transferred to the sleeve from the engine block, the protection means being comprised of an annular portion of the cylinder bore surface remote from the end of the bore at the cylinder head, an opposing portion of the sleeve surface defining with the remote cylinder bore surface portion a toroidal gap, and a stationary body of fluid filling the toroidal gap.

Claim 3

The improvement of claim 1 wherein the sleeve is a steel sleeve having a liner therein formed of zirconia that has insulating properties for retarding the flow of heat from the combustion chamber into the block.

Claim 4

The improvement of claim 1 and further comprising two axially spaced oil grooves formed in the bore surface near the end of sleeve that is in pressure contact with the cylinder head; the bore surface area between the two oil grooves being spaced radially outward from the sleeve side surface; one of the oil grooves communicating with the high pressure side of the engine lubricating system, and the other oil groove communicating with the low pressure side of the engine lubrication system, whereby oil circulates through the annular space between the bore and sleeve to thereby remove combustion chamber heat that passes radially through the sleeve.

Claim 5

The engine of claim 3 wherein the torroidal gap of the spacer means communicates with a single one of the oil grooves in the bore surface whereby the torroidal gap is filled with lubricating oil from the engine lubrication system, and whereby the oil in the torroidal gap experiences substantially no flow.

Claim 6

The engine of claim 4 wherein the radial dimension of the torroidal gap is approximately 0.003 inches.

Claim 7

The improvement of claim 4 wherein the sleeve is formed of a ceramic material, whereby the sleeve has insulating properties that retard the flow of heat from the combustion chamber into the block.

Claim 8

The improvement of claim 6 wherein the section of the sleeve in near adjacency to the cylinder head has an increased radial thickness compared to that of the remaining sections of the sleeve, whereby the thickened sleeve section exhibits a relatively high resistance to flow of heat from the combustion chamber into the block and has higher strength to resist hoop stresses generated by combustion within the cylinder.

Claim 9

In a piston-cylinder engine comprising a cylinder block having a bore therein, a cylinder head clamped to the block to close the bore, and a sleeve fitting within the bore to slidably support a piston: the improvement wherein the bore includes a first relatively large diameter section in near adjacency to the cylinder head, a second intermediate diameter section extending axially from the first section away from the cylinder head, and a third relatively small diameter section extending axially from the second section; the juncture between the second and third bore sections defining a first annular shoulder; the sleeve having an inner side surface of constant diameter from one end of the sleeve to the other; the outer side surface of the sleeve having a step configuration to form a first large diameter surface area in radial alignment with the first section of the bore, a second intermediate diameter surface area in radial alignment with the second section of the bore, and a third small diameter surface area in radial alignment with the third section of the bore; the juncture between the sleeve second surface area and third surface area defining a second annular shoulder; said first shoulder being further away from the cylinder head than the second shoulder, whereby an annular free space is formed between the two shoulders; and compression spring means located in the annular free space; said spring means being trained between the two shoulders to bias the sleeve toward the cylinder head; said sleeve having a sliding fit in the bore whereby the sleeve can undergo changes in its length in response to thermal stress associated with the combustion process; said spring means having sufficient strength to maintain the sleeve in pressure contact with the cylinder head while at the same time accommodating axial thermal growth of the sleeve; wherein the second section of the bore and the second surface of the sleeve define a radial gap there between; the improvement further comprising a liquid spacer means for isolating the sleeve from the thermal or mechanical distortions in the radial direction of the cylindrical bore and for dampening the vibrations transferred to the sleeve from the engine block, the spacer means being comprised of substantially stationary fluid within the gap.

Claim 10

In a piston-cylinder engine comprising a cylinder block having a bore therein, a cylinder head clamped to the block to close the bore, and a sleeve fitting within the bore to slidably support a piston: the improvement wherein the bore includes a first relatively large diameter section in near adjacency to the cylinder head, a second intermediate diameter section extending axially from the first section away from the cylinder head, and a third relatively small diameter section extending axially from the second section; the juncture between the second and third bore sections defining a first annular shoulder; the sleeve having an inner side surface of constant diameter from one end of the sleeve to the other; the outer side surface of the sleeve having a step configuration to form a first large diameter surface area in radial alignment with the first section of the bore, a second intermediate diameter surface area in radial alignment with the second section of the bore, and a third small diameter surface area in radial alignment with the third section of the bore; the juncture between the sleeve second surface area and third surface area defining a second annular shoulder; said first shoulder being further away from the cylinder head than the second shoulder, whereby an annular free space is formed between the two shoulders; and compression spring means located in the annular free space; said spring means being trained between the two shoulders to bias the sleeve toward the cylinder head; said sleeve having a sliding fit in the bore whereby the sleeve can undergo changes in its length in response to thermal stress associated with the combustion process; said spring means having sufficient strength to maintain the sleeve in pressure contact with the cylinder head while at the same time accommodating axial thermal growth of the sleeve; wherein the second section of the bore and the second surface of the sleeve define a radial gap there between; the improvement further comprising a liquid spacer means for isolating the sleeve from the thermal or mechanical distortions in the radial direction of the cylindrical bore and for dampening the vibrations transferred to the sleeve from the engine block, the spacer means being comprised of substantially stationary fluid within the gap.

Claim 11

The improvement of claim 8 wherein the sleeve outer side surface is dimensioned to provide an annular clearance space between the first section of the bore and the first surface area of the sleeve; and two axially spaced oil grooves formed in the first section of the bore; one of the oil grooves being in communication with the high pressure side of the engine lubrication system, and the other oil groove being in communication with the low pressure side of the engine lubrication system, whereby oil can circulate through the annular clearance space to thereby remove residual combustion chamber heat.

Claim 12

The improvement of claim 9 wherein the sleeve is formed of a material that has insulating properties, for thus retarding the flow of combustion chamber heat into the block.

Claim 13

The improvement of claim 10 wherein the sleeve is formed of silicon nitride.

Claim 14

The improvement of claim 10 wherein the sleeve is a steel annulus and a zirconia liner.

Claim 15

The engine of claim 9 wherein the torroidal gap of oil grooves in the bore surface and is filled with lubricating oil from the engine lubrication system.

Claim 16

The engine of claim 13 wherein the radial dimension of the torroidal gap is approximately 0.003 inches