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Process for the preparation of binary α-methylstyrene/acrylonitrile resins by multi-stage bulk polymerization

Assignee: Bayer AG
•
Filing: 1987-07-20
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Granted: 1989-01-03
•
Expires: 2007-07-20
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Abstract

Abstract Process for the preparation of thermoplastic copolymers of α-methylstyrene and acrylonitrile by continuous bulk copolymerization of A. 30 to 50 mol % of α-methylstyrene and B. 70 to 50 mol % of acrylonitrile at temperatures from 60° to 120° C. with average residence times of 4 to 12 hours in the presence of initiators which supply free radicals, carried out in at least two continuously operated mixed tank reactors, characterized in that 100 molar parts of a monomer mixture of A 0 . 34 to 52 mol % of α-methylstyrene and B 0 . 66 to 48 mol % of acrylonitrile are fed continuously into the first tank reactor per unit time, and, with back-mixing, are copolymerized up to a conversion of 5 to 30 molar parts to give a copolymer of the composition A 1 . 49 to 53 mol % of α-methylstyrene and B 1 . 51 to 47 mol % of acrylonitrile, and the mixture consisting of 70 to 95 molar parts of the monomers A and B and 5 to 30 molar parts of the copolymer of the composition A 1 -B 1 is transferred continuously to the second tank reactor and is polymerized there up at a further conversion of 5 to 55 molar parts to a total conversion of 20 to 60 molar parts to give further copolymer of the composition A 1 . 49 to 53 mol % of α-methylstyrene and B 1 . 51 to 47 mol % of acrylonitrile, 0,5 to 11.5 molar parts of acrylonitrile being removed from the vapor condenser of the second tank reactor and recycled to the first tank reactor per unit time.

Inventors

  • 👤 Frank Wingler
  • 👤 Klaus Summermann
  • 👤 Gerd Wassmuth
  • 👤 Alfred Pischtschan
  • 👤 Joachim Doring

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 19:37
CPC Classifications
C; C08; C08F; C08F220/00; C08F220/02; C08F220/42; C08F220/44

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 227 words
A process for the production of a thermoplastic copolymer of α-methylstyrene and acrylonitrile by continuous bulk copolymerization at a polymerization temperature of 60° to 130° C. with a residence time of 4 to 12 hours in the presence of an initiator which supplies free radicals carried out in at least two continuously operated mixed tank reactors, the second tank reactor being equipped with a vapor condenser, in which 100 molar parts of 34 to 52 mol % of α-methylstyrene and 66 to 48 mol % of acrylonitrile are fed continuously into the first tank reactor per unit time and, with back-mixing, are copolymerized up to a conversion of 5 to 30 molar parts to give a copolymer of the composition 49 to 53 mol % of α-methylstyrene and 51 to 47 mol % of acrylonitrile, and the resulting mixture of the copolymer and the unreacted α-methylstyrene and acrylonitrile monomers is transferred continuously to the second tank reactor and is polymerized there an additional 5-50 molar parts resulting in a total conversion of 20 to 60 molar parts to give further copolymer of the composition 49 to 53 mol % of α-methylstyrene and 51 to 47 mol % of acrylonitrile, 0.5 to 11.5 molar parts of acrylonitrile being removed from the vapor condenser of the second tank reactor and recycled to the first tank reactor per unit time.
Claim 2
Dependent Claim 227 words
A process for the production of a thermoplastic copolymer of α-methylstyrene and acrylonitrile by continuous bulk copolymerization at a polymerization temperature of 60° to 130° C. with a residence time of 4 to 12 hours in the presence of an initiator which supplies free radicals carried out in at least two continuously operated mixed tank reactors, the second tank reactor being equipped with a vapor condenser, in which 100 molar parts of 34 to 52 mol % of α-methylstyrene and 66 to 48 mol % of acrylonitrile are fed continuously into the first tank reactor per unit time and, with back-mixing, are copolymerized up to a conversion of 5 to 30 molar parts to give a copolymer of the composition 49 to 53 mol % of α-methylstyrene and 51 to 47 mol % of acrylonitrile, and the resulting mixture of the copolymer and the unreacted α-methylstyrene and acrylonitrile monomers is transferred continuously to the second tank reactor and is polymerized there an additional 5-50 molar parts resulting in a total conversion of 20 to 60 molar parts to give further copolymer of the composition 49 to 53 mol % of α-methylstyrene and 51 to 47 mol % of acrylonitrile, 0.5 to 11.5 molar parts of acrylonitrile being removed from the vapor condenser of the second tank reactor and recycled to the first tank reactor per unit time.
Claim 3
Dependent Claim 28 words
A process according to claim 1, in which the polymerization is carried out in the presence of 2 to 30% by weight of methyl ethyl ketone or ethylbenzene.
Claim 4
Dependent Claim 40 words
A process according to claim 1 in which the polymerization temperature is 80° to 110° C., the residence time is 4 to 6 hours and the polymerization is carried out with a steady-state conversion of 30 to 50 mol %.

References Cited (Backward Citations)

US4002812A Cited
US4141934A Cited
US4068064A Cited
US4618663A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-01-03 1992-07-04 1993-01-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-01-03 1996-07-04 1997-01-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-01-03 2000-07-04 2001-01-03 $7700.00 Window Closed / Lapsed

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