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US4784707A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making electrical connections using joint compound

Assignee: Alcoa Corp
•
Filing: 1986-02-07
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Granted: 1988-11-15
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Expires: 2006-02-07
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Abstract

Abstract Electrical joint compounds for the protection of electrical connections are formed from a solution of polymer dissolved in solvent with or without conductive filler. Partially cured thermosetting polymers are preferred as they flow under service conditions to better seal the electrical joints. Thermosetting polymers which cure by an addition mechanism are preferred over those which cure by condensation, and polyimides are most preferred.

Inventors

  • 👤 Karl Wefers
  • 👤 Larry T. Taylor
  • 👤 Richard H. Bott

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 20:57
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/58; H01R4/62; H01B; H01B1/00; H01B1/20; H01B1/22

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 31 words
In a method of making an electrical connection wherein joint compound is applied, the improvement comprising applying as joint compound a solution of polymer and electrically conductive filler dissolved in solvent.
Claim 2
Dependent Claim 31 words
In a method of making an electrical connection wherein joint compound is applied, the improvement comprising applying as joint compound a solution of polymer and electrically conductive filler dissolved in solvent.
Claim 3
Dependent Claim 13 words
A method as claimed in claim 1, the electrical connection comprising aluminum metal.
Claim 4
Dependent Claim 11 words
A method as claimed in claim 2, said polymer comprising polyimide.
Claim 5
Dependent Claim 28 words
A method as claimed in claim 1, wherein the joint compound is applied at an interface and the polymer is an addition-type thermosetting polymer or a thermoplastic polymer.
Claim 6
Dependent Claim 15 words
A method as claimed in claim 4, the joint compound containing an electrically conductive filler.
Claim 7
Dependent Claim 28 words
A method as claimed in claim 1, the solvent and polymer being matched in relative amounts and character essentially to avoid air pockets, voids, and loss of contact.
Claim 8
Dependent Claim 11 words
A method as claimed in claim 1, said polymer comprising polyimide.
Claim 9
Dependent Claim 20 words
A method as claimed in claim 7, said polymer comprising a polyisoimide having a structural formula essentially as follows ##STR1##
Claim 10
Dependent Claim 11 words
A method as claimed in claim 8, the solvent comprising THF.
Claim 11
Dependent Claim 22 words
A method as claimed in claim 7, said polymer comprising an essentially fully imidized polyimide resin derived from phenylindane diamine and dianhydride.
Claim 12
Dependent Claim 11 words
A method as claimed in claim 10, said solvent comprising THF.
Claim 13
Dependent Claim 47 words
In a method of making an electrical connection wherein joint compound is applied, the improvement comprising applying as joint compound a solution of incompletely cross linked flowable thermosetting polymer dissolved in solvent, and not fully cross linking the polymer until the electrical connection is placed in use.
Claim 14
Dependent Claim 47 words
In a method of making an electrical connection wherein joint compound is applied, the improvement comprising applying as joint compound a solution of incompletely cross linked flowable thermosetting polymer dissolved in solvent, and not fully cross linking the polymer until the electrical connection is placed in use.
Claim 15
Dependent Claim 13 words
A method as claimed in claim 12, the electrical connection comprising aluminum metal.
Claim 16
Dependent Claim 11 words
A method as claimed in claim 13, said polymer comprising polyimide.
Claim 17
Dependent Claim 24 words
A method as claimed in claim 12, wherein the joint compound is applied at an interface and the polymer is an addition-type thermosetting polymer.
Claim 18
Dependent Claim 15 words
A method as claimed in claim 15, the joint compound containing an electrically conductive filler.
Claim 19
Dependent Claim 28 words
A method as claimed in claim 12, the solvent and polymer being matched in relative amounts and character essentially to void air pockets, voids, and loss of contact.
Claim 20
Dependent Claim 11 words
A method as claimed in claim 12, said polymer comprising polyimide.
Claim 21
Dependent Claim 23 words
A method as claimed in claim 18, said polymer comprising a polyisoimide having a structural formula essentially as set forth in claim 18.
Claim 22
Dependent Claim 11 words
A method as claimed in claim 19, the solvent comprising THF.
Claim 23
Dependent Claim 22 words
A method as claimed in claim 18, said polymer comprising an essentially fully imidized polyimide resin derived from phenylindane diamine and dianhydride.
Claim 24
Dependent Claim 11 words
A method as claimed in claim 21, said solvent comprising THF.

References Cited (Backward Citations)

US3856752A Cited
US4543295A Cited
US4588456A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-11-15 1992-05-16 1992-11-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-11-15 1996-05-16 1996-11-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-11-15 2000-05-16 2000-11-15 $7700.00 Window Closed / Lapsed

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