Sleeper sofa mattress

Claim 2

A sofa bed mattress adapted to be extended flat to provide a sleeping surface and to be folded about transverse flexure lines for storage within a sofa, the sofa bed mattress comprising: a foldable inner spring unit including a plurality of uniformly-spaced rows of coil springs extending transversely across said mattress with adjacent rows of springs being connected by transversely-extending wires such that the flexure lines may be defined between any two rows of springs; a cover encasing the spring unit and including a continuous top cushion overlying the inner spring unit to provide a sleeping surface; each of said inner spring and said top cushion being of substantially uniform thickness; means for securing the top cushion to the inner spring unit along at least one line extending transversely of said mattress such that the position of the top cushion relative to the inner spring unit is substantially maintained when the mattress is folded, said connection of said top cushion to said inner spring unit overlying the junction of two adjacent rows of springs to define one of said transverse flexure lines.

Claim 3

A sofa bed mattress as claimed in claim 1 wherein the extended sofa bed mattress is adapted to provide a head rest by angling a portion of the mattress upwardly about a transverse head rest flexure line, the sofa bed mattress further comprising means for securing the top cushion to the inner spring unit so that the position of the top cushion relative to the inner spring unit is substantially maintained when the head rest portion of the mattress is angled upwardly, said securing means being disposed substantially along the transverse head rest flexure line.

Claim 4

A sofa bed mattress a claimed in claim 1 wherein each securing means comprises: an elongated flange under the top cushion; a transverse line of stitching extending through the top cushion and the flange to secure the flange to the top cushion while leaving a portion of the flange extending downwardly; an a plurality of clips securing the downwardly-extending portion of the flange to the inner spring unit.

Claim 5

A sofa bed mattress as claimed in claim 3 wherein the top cushion is secured to the inner spring unit along at least three spaced transverse flexure lines disposed substantially along the mattress, said flexure lines disposed so that the mattress can be folded for storage within a sofa configuration.

Claim 6

A sofa bed mattress as claimed in claim 3 wherein each flange and each transverse line of stitching extends substantially across the width of the mattress, and wherein the clips are disposed at intervals substantially across the width of the mattress.

Claim 7

A sofa bed mattress as claimed in wherein the securing means comprises: an elongated flange disposed under the top cushion and associated with two transverse flexure lines; a pair of transverse lines of stitching extending through the top cushion and through the flange to secure the flange to the top cushion, at each line of stitching while leaving a portion of the flange extending downwardly at each line of stitching, the pair of transverse lines of stitching being disposed substantially along the two associated flexure lines; and a plurality of clips securing the downwardly extending portions of the flange to the inner spring unit.

Claim 8

A sofa bed mattress as claimed in claim 6 wherein the top cushion is secured to the inner spring unit along four spaced lines through two flanges, the four spaced lines being disposed substantially along the flexure lines of the mattress, one of the flexure lines being a head rest flexure line so that a portion of the mattress can be angled upwardly about the head rest flexure to provide a head rest when the mattress is extended; the remaining flexure lines being storage flexure lines for folding the mattress into a sofa configuration.

Claim 9

A sofa bed mattress having a head end and being foldable for storage within a sofa, the sofa bed mattress comprising: a foldable inner spring unit including a plurality of uniformly-spaced rows of coil springs extending transversely across said mattress with adjacent rows of springs being connected by transversely-extending wires such that flexure lines may be defined between any two rows of springs; a cover including a top cushion overlying the inner spring unit; elongated flanges disposed transversely to the top cushion and secured to the top cushion at transverse lines of stitching, each line of stitching extending through the top cushion, said flanges having downwardly-extending portions; and a plurality of clips securing the downwardly-extending portions of the flanges to the inner spring unit along transverse lines so that the position of the top cushion relative to the inner spring unit is substantially maintained when the mattress is folded, the connection of said downwardly-extending portions of the flanges to said inner spring unit overlying the junction of two adjacent rows of springs to define a transverse flexure line.

Claim 10

A sofa bed mattress having a head end and being foldable for storage within a sofa, the sofa bed mattress comprising: a foldable inner spring unit including a plurality of uniformly-spaced rows of coil springs extending transversely across said mattress with adjacent rows of springs being connected by transversely-extending wires such that flexure lines may be defined between any two rows of springs; a cover including a top cushion overlying the inner spring unit; elongated flanges disposed transversely to the top cushion and secured to the top cushion at transverse lines of stitching, each line of stitching extending through the top cushion, said flanges having downwardly-extending portions; and a plurality of clips securing the downwardly-extending portions of the flanges to the inner spring unit along transverse lines so that the position of the top cushion relative to the inner spring unit is substantially maintained when the mattress is folded, the connection of said downwardly-extending portions of the flanges to said inner spring unit overlying the junction of two adjacent rows of springs to define a transverse flexure line.

Claim 11

A sofa bed mattress as claimed in claim 8 having three transverse lines of stitching, and a downward portion of a flange extending from each such line, each such flange being secured to said spring along a line transverse of the mattress to provide a transverse fold line to allow said spring and said top cushion to fold therealong upon folding said mattress to said storage configuration.

Claim 12

A sofa bed mattress as claimed in claim 9 having four transverse lines of stitching and a downward portion of a flange extending therefrom each said flange having secured to said spring along a line transverse of the mattress to provide a transverse fold line allow said spring and said top cushion to fold therealong when said mattress is urged to fold along one of said transverse lines.

Claim 13

A sofa bed mattress as claimed in claim 1 wherein said inner spring unit includes a plurality of rows of coil springs extending transversely across said mattress, said mattress including two transverse flexure lines spaced apart a distance equal to at least two adjacent transverse rows of coil springs providing a positive hinge about which a portion of said mattress may be folded upon the remainder thereof.

Claim 14

A sofa bed mattress as claimed in claim 11 wherein said transverse flexure lines forming said hinge are spaced apart a distance equal to two adjacent transverse rows of said coil springs.

Claim 15

A sofa bed as claimed in claim 11 wherein said transverse flexure lines are positioned between adjacent rows of said coil springs.

Claim 16

A sofa bed mattress as claimed in claim 12 wherein said transverse flexure lines are positioned between adjacent rows of said coil springs.

Claim 17

A sofa bed mattress as claimed in claim 11 wherein said mattress includes two additional transverse flexure lines spaced apart a distance equal to at least two adjacent rows of said coil springs, said additional transverse flexure lines being spaced from said other transverse flexure lines a distance greater than two adjacent rows of said coil springs.

Claim 18

A sofa bed mattress as claimed in claim 15 wherein all said transverse flexure lines are positioned between adjacent rows of said coil springs.