Microwave heating package

Claim 2

A carton useful as a component in packages for foods to be heated by microwave energy in a microwave oven, comprising: a carton having a top major surface, a bottom major surface spaced apart and parallel to the top, a pair of spaced, parallel side elements, and a pair of spaced, opposed side openings wherein the carton is fabricated from an unshielded dielectric material; a first heating panel mounted within the carton on the bottom major surface; a second heating panel mounted within the carton on the top major surface, wherein each of such panels comprise: a metallized film heating layer in sheet form having a dielectric substrate having a thin semiconducting coating thereon having the property of being able to convert a proportion of the microwave energy from the oven into heat in the coating itself; a mounting board in sheet form having first and second major surfaces fabricated from a dielectric material upon which the heating layer is mounted on the first major surface; a spacer in sheet form fabricated from dielectric material substantially greater than the thickness of said mounting board and having a thickness of 1 to about 8 mm mounted on the second major surface of the mounting board; a microwave reflective shield in sheet form mounted upon the spacer spaced apart and extending parallel to the heating layer whereby the spacer is sandwiched between the microwave shield and the mounting board; adhesive means for securing the heating layer, the mounting board, spacer and microwave shield together into a laminate; and wherein the first and second heating panels are mounted within the carton such that the microwave shield layers are adhesively secured to a major surface of the carton and wherein the heating layer and microwave shield layer are not in contact.

Claim 3

The carton of claim 1 wherein the microwave shield is a metal foil.

Claim 4

The carton of claim 2 wherein the metal foil is aluminum.

Claim 5

The carton of claim 3 wherein the coating is evaporated aluminum, and wherein the spacer comprises an opposed pair of spaced parallel sheets of a dielectric material and an intermediate corrugated dielectric material layer.

Claim 6

The carton of claim 4 wherein each dielectric material is cardboard.

Claim 7

The carton of claim 5 having a plurality of puncture holes through the heating layer and mounting board.

Claim 8

The carton of claim 6 wherein the holes are in a regular array.

Claim 9

The carton of claim 7 wherein the heating panel and mounting board are correspondingly corrugated and wherein the semiconducting coating has a specific surface resistance of from about 1 to 300 ohms per square inch.

Claim 10

A packaged food item intended to be heated by microwave heating, comprising: a carton having a top major surface, a bottom major surface spaced apart and parallel to the top, a pair of spaced, parallel side elements, and a pair of spaced, opposed side openings wherein the carton is fabricated from an unshielded dielectric material; a first heating panel mounted within the carton on the bottom major surface; a second heating panel mounted within the carton on the top major surface, wherein each of such panels comprise: a metallized film heating layer in sheet form having a dielectric substrate having a thin semiconducting coating thereon having the property of being able to convert a proportion of the microwave energy from the oven into heat in the coating itself; a mounting board in sheet form having first and second major surfaces fabricated from a dielectric material upon which the heating layer is mounted on the first major surface; a spacer in sheet form fabricated from dielectric material substantially greater than the thickness of said mounting board and having a thickness of 1 to about 8 mm mounted on the second major surface of the mounting board; a microwave reflective shield in sheet form mounted upon the spacer spaced apart and extending parallel to the heating layer whereby the spacer is sandwiched between the microwave shield and the mounting board; adhesive means for securing the heating layer, mounting board, spacer and microwave shield together into a laminate; wherein the first and second heating panels are mounted within the carton such that the microwave shield layers are adhesively secured to a major surface of the carton thereby defining an internal cavity; a food piece positioned within the carton in the internal cavity; and wherein the heating layers are in intimate physical contact with the food piece and wherein the heating layer and microwave shield layer are not in contact.

Claim 11

A packaged food item intended to be heated by microwave heating, comprising: a carton having a top major surface, a bottom major surface spaced apart and parallel to the top, a pair of spaced, parallel side elements, and a pair of spaced, opposed side openings wherein the carton is fabricated from an unshielded dielectric material; a first heating panel mounted within the carton on the bottom major surface; a second heating panel mounted within the carton on the top major surface, wherein each of such panels comprise: a metallized film heating layer in sheet form having a dielectric substrate having a thin semiconducting coating thereon having the property of being able to convert a proportion of the microwave energy from the oven into heat in the coating itself; a mounting board in sheet form having first and second major surfaces fabricated from a dielectric material upon which the heating layer is mounted on the first major surface; a spacer in sheet form fabricated from dielectric material substantially greater than the thickness of said mounting board and having a thickness of 1 to about 8 mm mounted on the second major surface of the mounting board; a microwave reflective shield in sheet form mounted upon the spacer spaced apart and extending parallel to the heating layer whereby the spacer is sandwiched between the microwave shield and the mounting board; adhesive means for securing the heating layer, mounting board, spacer and microwave shield together into a laminate; wherein the first and second heating panels are mounted within the carton such that the microwave shield layers are adhesively secured to a major surface of the carton thereby defining an internal cavity; a food piece positioned within the carton in the internal cavity; and wherein the heating layers are in intimate physical contact with the food piece and wherein the heating layer and microwave shield layer are not in contact.

Claim 12

The packaged food item of claim 9 additionally comprising a plurality of food pieces wherein the microwave shield is a metal foil.

Claim 13

The packaged food item of claim 10 wherein the metal foil is aluminum.

Claim 14

The packaged food item of claim 11 wherein the coating is evaporated aluminum, and wherein the spacer comprises an opposed pair of spaced parallel sheets of a dielectric material and an intermediate corrugated dielectric material layer.

Claim 15

The packaged food item of claim 12 wherein each dielectric material is cardboard.

Claim 16

The packaged food item of claim 13 having a plurality of puncture holes through the heating layer and mounting board.

Claim 17

The packaged food item of claim 14 wherein the holes are in a regular array.

Claim 18

The packaged food item of claim 15 wherein the heating panel and mounting board are correspondingly corrugated wherein the food item additionally comprises an overwrap, and wherein the semiconducting coating has a specific surface resistance of from about 1 to 300 ohms per square inch.